---
title: "Condensate Recovery System"
industry: "Chemical Manufacturing"
verification_protocol:
  urn: "URN:CNFX:ME:CONDENSATE_RECOVERY_SYSTEM"
  data_integrity_hash: "9e75c63382be0d5089ac23e7581a99c6"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:CONDENSATE_RECOVERY_SYSTEM"
  data_source_uri: "https://cnfx.com/llms/industry/chemical-manufacturing/product/condensate-recovery-system.md"
  official_resource_url: "https://cnfx.com/industry/chemical-manufacturing/product/condensate-recovery-system"
  is_verified_logic: true
attributes:
  spec:
    status: "config-dependent"
    typical_range: "0.5-3.0 bar gauge pressure, 85-105°C temperature"
    unit: "m³/h"
engineering_limits:
  max_safe_operating_point:
    value: 3.5
    unit: "bar"
    consequence: "Ammonium nitrate solubility decreases from 150 g/100g H₂O at 100°C to 65 g/100g H₂O at 80°C, causing supersaturation and pipe blockage"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Steam trap failure allowing 0.5 MPa steam ingress"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Dual redundant steam traps with 0.35 MPa pressure relief valves"
  - node_2:
      trigger: "Oxygen ingress exceeding 2 ppm concentration"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Nitrogen blanketing maintaining 0.02 bar positive pressure"
bom_nodes:
  condensate-collection-vessel:
    type: "part"
    urn: "URN:CNFX:ME:CONDENSATE_COLLECTION_VESSEL"
    interface_type: "physical-logic-coupled"
  condensate-pump:
    type: "part"
    urn: "URN:CNFX:ME:CONDENSATE_PUMP"
    interface_type: "physical-logic-coupled"
  heat-exchanger-condenser:
    type: "part"
    urn: "URN:CNFX:ME:HEAT_EXCHANGER_CONDENSER"
    interface_type: "physical-logic-coupled"
  filtration-unit:
    type: "part"
    urn: "URN:CNFX:ME:FILTRATION_UNIT"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 (QUALITY MANAGEMENT SYSTEMS)"
    scope: "Verified Engineering Specification"
  - standard: "PED 2014/68/EU (PRESSURE EQUIPMENT DIRECTIVE)"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/chemical-manufacturing/product/condensate-recovery-system.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "0998d1f2cb215403e6f1a6ab0c8bd97419186151040e7de2b21006c697b97b5d"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Condensate Recovery System

## 1. Technical Definition
A system that collects and recycles condensate from the ammonium nitrate melt concentration process to improve efficiency and reduce waste.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.5-3.0 bar gauge pressure, 85-105°C temperature**. Failure boundary: **Pressure exceeding 3.5 bar causes gasket blowout, temperature below 80°C initiates ammonium nitrate crystallization**, Mechanism: **Ammonium nitrate solubility decreases from 150 g/100g H₂O at 100°C to 65 g/100g H₂O at 80°C, causing supersaturation and pipe blockage**.

### 2.1 Analytical Physics Model
Governed by the **LMTD Logarithmic Mean Temperature Difference**:

> **Primary Equation**: $Q = U \cdot A \cdot \Delta T_{lm}$  
> **Engineering Impact**: Sizing validation for pasteurization and cooling tunnels.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| U | Heat Transfer Coeff | Engineering Constant |
| A | Area | Engineering Constant |
| \Delta T_{lm} | LMTD | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Steam trap failure allowing 0.5 MPa steam ingress | 8 | Flash steam formation causing water hammer at 15 m/s velocity | Dual redundant steam traps with 0.35 MPa pressure relief valves |
| Oxygen ingress exceeding 2 ppm concentration | 8 | Nitric acid formation lowering pH to 3.5, corroding carbon steel at 0.8 mm/year | Nitrogen blanketing maintaining 0.02 bar positive pressure |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| spec | Config-dependent | m³/h | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Condensate Collection Vessel](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/condensate-collection-vessel.md) `(Standalone System)`
- [Condensate Pump](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/condensate-pump.md) `(Standalone System)`
- [Heat Exchanger (Condenser)](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/heat-exchanger-condenser.md) `(Standalone System)`
- [Filtration Unit](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/filtration-unit.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Steam Boiler**, **Heat Exchanger**  
**Downstream Applications**: Ammonium Nitrate Prills, Ammonium Nitrate Solution, Nitrogen Fertilizer  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: How does this condensate recovery system improve efficiency in ammonium nitrate production?
**A**: The system captures and recycles hot condensate from the melt concentration process, reducing the need for fresh water and lowering energy consumption by preheating incoming process streams, which cuts operational costs and enhances overall plant efficiency.

### Q: What materials are recommended for constructing this system in chemical manufacturing environments?
**A**: We recommend stainless steel (grades 304 or 316L) for corrosion resistance in harsh chemical conditions, or carbon steel for cost-effective applications where corrosion is less of a concern, ensuring durability and long-term performance.

### Q: What are the key components included in the BOM for this condensate recovery system?
**A**: The bill of materials includes a condensate collection vessel, a condensate pump for fluid transfer, a filtration unit to remove impurities, and a heat exchanger (condenser) to recover thermal energy, all designed to optimize recycling and reduce waste.

## 6. Manufacturing Compliance
- ISO 9001:2015 (QUALITY MANAGEMENT SYSTEMS)
- PED 2014/68/EU (PRESSURE EQUIPMENT DIRECTIVE)

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Condensate Recovery System](https://cnfx.com/industry/chemical-manufacturing/product/condensate-recovery-system)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **4** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: CONDENSATE_RECOVERY_SYSTEM | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: 4e1cadce
