---
title: "Leak Detection System"
industry: "Computer, Electronic and Optical Product Manufacturing"
verification_protocol:
  urn: "URN:CNFX:ME:LEAK_DETECTION_SYSTEM"
  data_integrity_hash: "03db22d462e7fa174b527141ce0e81c5"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:LEAK_DETECTION_SYSTEM"
  data_source_uri: "https://cnfx.com/llms/industry/computer-electronic-and-optical-product-manufacturing/product/leak-detection-system.md"
  official_resource_url: "https://cnfx.com/industry/computer-electronic-and-optical-product-manufacturing/product/leak-detection-system"
  is_verified_logic: true
attributes:
  spec:
    status: "config-dependent"
    typical_range: "0.1-2.0 bar differential pressure"
    unit: "mm"
engineering_limits:
  max_safe_operating_point:
    value: 0.05
    unit: "bar"
    consequence: "Capacitance change detection principle fails below 0.05 bar due to insufficient dielectric constant variation in electrolyte-air mixture"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Electrolyte crystallization at 15°C ambient temperature"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Peltier heating element maintaining sensor surface at 25±2°C"
  - node_2:
      trigger: "3.6V lithium battery voltage drop below 2.7V"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "LTC4150 coulomb counter with 2.9V low-battery cutoff"
bom_nodes:
  leak-sensor:
    type: "part"
    urn: "URN:CNFX:ME:LEAK_SENSOR"
    interface_type: "physical-logic-coupled"
  signal-processing-unit:
    type: "part"
    urn: "URN:CNFX:ME:SIGNAL_PROCESSING_UNIT"
    interface_type: "physical-logic-coupled"
  control-interface:
    type: "part"
    urn: "URN:CNFX:ME:CONTROL_INTERFACE"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 20484:2017 (NON-DESTRUCTIVE TESTING - LEAK TESTING - VOCABULARY)"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/computer-electronic-and-optical-product-manufacturing/product/leak-detection-system.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "c10224b010f5544122635b0a6d7d1068379453e79bfbd7ed2885d95f7e537567"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Leak Detection System

## 1. Technical Definition
A subsystem within an electrolyte filling system that monitors and identifies leaks to ensure process integrity and safety.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.1-2.0 bar differential pressure**. Failure boundary: **0.05 bar differential pressure (sensor resolution limit)**, Mechanism: **Capacitance change detection principle fails below 0.05 bar due to insufficient dielectric constant variation in electrolyte-air mixture**.

### 2.1 Analytical Physics Model
Governed by the **Thin-Wall Pressure Vessel Stress Analysis**:

> **Primary Equation**: $\sigma_h = \frac{P \cdot D}{2t}$  
> **Engineering Impact**: Determines the hoop stress boundary to prevent rupture.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| P | Internal Pressure | Engineering Constant |
| D | Diameter | Engineering Constant |
| t | Wall Thickness | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Electrolyte crystallization at 15°C ambient temperature | 8 | Capacitance sensor membrane occlusion | Peltier heating element maintaining sensor surface at 25±2°C |
| 3.6V lithium battery voltage drop below 2.7V | 8 | Capacitance-to-digital converter (CDC) analog front-end saturation | LTC4150 coulomb counter with 2.9V low-battery cutoff |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| spec | Config-dependent | mm | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Leak Sensor](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/leak-sensor.md) `(Standalone System)`
- [Signal Processing Unit](https://cnfx.com/llms/industry/computer-electronic-and-optical-product-manufacturing/product/signal-processing-unit.md) `(Standalone System)`
- [Control Interface](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/control-interface.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Electrolyte Filling System**, **Vacuum Sealing System**, **Process Control Computer**  
**Downstream Applications**: Lithium-ion Batteries, Electrolytic Capacitors, Optical Sensors  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What materials are used in this leak detection system for durability?
**A**: The system uses stainless steel for sensor housings and fittings, polymers for seals and gaskets, and electronic components including PCB and wiring for reliable operation in industrial environments.

### Q: How does this system integrate with electrolyte filling processes?
**A**: As a subsystem within electrolyte filling systems, it continuously monitors for leaks through sensors, processes signals via the processing unit, and provides alerts through the control interface to maintain process integrity.

### Q: What industries benefit most from this leak detection technology?
**A**: Primarily designed for computer, electronic, and optical product manufacturing, it ensures safety and quality control in processes involving electrolytes, such as battery production or optical component fabrication.

## 6. Manufacturing Compliance
- ISO 20484:2017 (NON-DESTRUCTIVE TESTING - LEAK TESTING - VOCABULARY)

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Leak Detection System](https://cnfx.com/industry/computer-electronic-and-optical-product-manufacturing/product/leak-detection-system)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **3** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: LEAK_DETECTION_SYSTEM | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: 0e0e9b74
