---
title: "Abrasive Recycling System"
industry: "Machinery and Equipment Manufacturing"
verification_protocol:
  urn: "URN:CNFX:ME:ABRASIVE_RECYCLING_SYSTEM"
  data_integrity_hash: "d58a2fb3f5aa880df3f6284d4dc6dccc"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:ABRASIVE_RECYCLING_SYSTEM"
  data_source_uri: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/abrasive-recycling-system.md"
  official_resource_url: "https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/abrasive-recycling-system"
  is_verified_logic: true
attributes:
  spec:
    status: "config-dependent"
    typical_range: "0.5-2.0 MPa (5-20 bar) at 15-35°C with 40-70% relative humidity"
    unit: "t/h"
engineering_limits:
  max_safe_operating_point:
    value: 0.3
    unit: "MPa"
    consequence: "Hydrodynamic erosion of cyclone separator walls due to abrasive particle impingement at velocities &gt;25 m/s, combined with electrochemical corrosion from chloride ion concentration &gt;500 ppm in recycled media"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Cyclone separator efficiency degradation below 85% due to wear-induced diameter increase &gt;3 mm from nominal 300 mm"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Hardened tungsten carbide liner with 62 HRC minimum hardness and ultrasonic thickness monitoring with 0.1 mm resolution"
  - node_2:
      trigger: "Media moisture content &gt;2% by mass due to inadequate desiccant regeneration at dew point &gt;-10°C"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Dual-bed desiccant dryer with automatic regeneration at 180°C and capacitive moisture sensor with 0.1% resolution"
bom_nodes:
  vibrating-screen:
    type: "part"
    urn: "URN:CNFX:ME:VIBRATING_SCREEN"
    interface_type: "physical-logic-coupled"
  air-wash-separator:
    type: "part"
    urn: "URN:CNFX:ME:AIR_WASH_SEPARATOR"
    interface_type: "physical-logic-coupled"
  magnetic-separator:
    type: "part"
    urn: "URN:CNFX:ME:MAGNETIC_SEPARATOR"
    interface_type: "physical-logic-coupled"
  elevator-bucket-conveyor:
    type: "part"
    urn: "URN:CNFX:ME:ELEVATOR_BUCKET_CONVEYOR"
    interface_type: "physical-logic-coupled"
  dust-collection-port:
    type: "component"
    urn: "URN:CNFX:ME:DUST_COLLECTION_PORT"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 QUALITY MANAGEMENT SYSTEMS"
    scope: "Verified Engineering Specification"
  - standard: "ANSI B74.3-2017 ABRASIVE GRAIN SIZE SPECIFICATIONS"
    scope: "Verified Engineering Specification"
  - standard: "CE MARKING (MACHINERY DIRECTIVE 2006/42/EC)"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/abrasive-recycling-system.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "c3e72b5a85f3d70d8fd285f19e4ef2d105085273549746bda38dd23f517130a4"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Abrasive Recycling System

## 1. Technical Definition
A system that collects, cleans, and recycles abrasive media used in shot blasting operations.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.5-2.0 MPa (5-20 bar) at 15-35°C with 40-70% relative humidity**. Failure boundary: **Abrasive media contamination exceeding 15% by mass of non-metallic particulates &gt;100 μm, or system pressure drop below 0.3 MPa for &gt;120 seconds**, Mechanism: **Hydrodynamic erosion of cyclone separator walls due to abrasive particle impingement at velocities &gt;25 m/s, combined with electrochemical corrosion from chloride ion concentration &gt;500 ppm in recycled media**.

### 2.1 Analytical Physics Model
Governed by the **Darcy-Weisbach Pressure Drop**:

> **Primary Equation**: $\Delta P = f \cdot \frac{L}{D} \cdot \frac{\rho v^2}{2}$  
> **Engineering Impact**: Critical for sizing CIP (Clean-In-Place) pump heads.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| f | Friction Factor | Engineering Constant |
| L | Pipe Length | Engineering Constant |
| v | Velocity | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Cyclone separator efficiency degradation below 85% due to wear-induced diameter increase &gt;3 mm from nominal 300 mm | 8 | Abrasive media carryover into dust collector exceeding 8% mass fraction, causing filter blinding and ΔP &gt;1.5 kPa | Hardened tungsten carbide liner with 62 HRC minimum hardness and ultrasonic thickness monitoring with 0.1 mm resolution |
| Media moisture content &gt;2% by mass due to inadequate desiccant regeneration at dew point &gt;-10°C | 8 | Abrasive agglomeration forming &gt;5 mm clusters that jam transfer screws at torque &gt;45 N·m | Dual-bed desiccant dryer with automatic regeneration at 180°C and capacitive moisture sensor with 0.1% resolution |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| spec | Config-dependent | t/h | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Vibrating Screen](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/vibrating-screen.md) `(Standalone System)`
- [Air Wash Separator](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/air-wash-separator.md) `(Standalone System)`
- [Magnetic Separator](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/magnetic-separator.md) `(Standalone System)`
- [Elevator Bucket Conveyor](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/elevator-bucket-conveyor.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Shot Blasting Machine**, **Dust Collection System**, **Material Handling Conveyor**  
**Downstream Applications**: Recycled Steel Shot, Recycled Aluminum Oxide, Recycled Glass Beads  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: How does this abrasive recycling system reduce operational costs?
**A**: The system collects, cleans, and recycles used abrasive media, allowing you to reuse it multiple times instead of purchasing new abrasives. This reduces material costs by up to 95% and minimizes waste disposal expenses.

### Q: What types of abrasive media can this system handle?
**A**: The system is designed for steel shot, grit, aluminum oxide, garnet, and other common blasting abrasives. The magnetic separator effectively removes ferrous contaminants, while the vibrating screen and air wash separator handle non-ferrous materials.

### Q: What maintenance is required for the abrasive recycling system?
**A**: Regular maintenance includes inspecting and cleaning polyurethane screens, checking elevator bucket conveyor chains, emptying dust collection ports, and lubricating moving parts. The abrasion-resistant steel construction minimizes wear, but components should be inspected monthly.

## 6. Manufacturing Compliance
- ISO 9001:2015 QUALITY MANAGEMENT SYSTEMS
- ANSI B74.3-2017 ABRASIVE GRAIN SIZE SPECIFICATIONS
- CE MARKING (MACHINERY DIRECTIVE 2006/42/EC)

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Abrasive Recycling System](https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/abrasive-recycling-system)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **5** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: ABRASIVE_RECYCLING_SYSTEM | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: f487d890
