---
title: "Electrical Test Station"
industry: "Machinery and Equipment Manufacturing"
verification_protocol:
  urn: "URN:CNFX:ME:ELECTRICAL_TEST_STATION"
  data_integrity_hash: "8ad4118599467c78e319f639a83cf9ae"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:ELECTRICAL_TEST_STATION"
  data_source_uri: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/electrical-test-station.md"
  official_resource_url: "https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/electrical-test-station"
  is_verified_logic: true
attributes:
  spec:
    status: "config-dependent"
    typical_range: "85-264 VAC, 47-63 Hz, 0.5-2.0 A"
    unit: "mm"
engineering_limits:
  max_safe_operating_point:
    value: 1500
    unit: "VAC"
    consequence: "Electromigration in PCB traces exceeding 10^5 A/cm² current density, thermal runaway in semiconductor junctions above 150°C"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Transient voltage surge exceeding 6 kV (IEC 61000-4-5 Level 4)"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "TVS diodes with 10 ns response time, gas discharge tubes rated for 20 kA surge current"
  - node_2:
      trigger: "Contact resistance increase beyond 50 mΩ due to fretting corrosion"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Gold-plated contacts (0.75 μm minimum thickness), spring-loaded pogo pins with 100 g normal force"
bom_nodes:
  test-probe-array:
    type: "part"
    urn: "URN:CNFX:ME:TEST_PROBE_ARRAY"
    interface_type: "physical-logic-coupled"
  programmable-power-supply:
    type: "part"
    urn: "URN:CNFX:ME:PROGRAMMABLE_POWER_SUPPLY"
    interface_type: "physical-logic-coupled"
  measurement-module:
    type: "part"
    urn: "URN:CNFX:ME:MEASUREMENT_MODULE"
    interface_type: "physical-logic-coupled"
  safety-interlock-system:
    type: "part"
    urn: "URN:CNFX:ME:SAFETY_INTERLOCK_SYSTEM"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS"
    scope: "Verified Engineering Specification"
  - standard: "IEC 61010-1:2010 - SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/electrical-test-station.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "78b36fd24b2520619b8e72e88b2c7e14f62f45944ce04e0a4cdcf4484eeeda06"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Electrical Test Station

## 1. Technical Definition
A specialized station within an automated production line that performs electrical safety and functional testing on dishwasher components or assemblies.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **85-264 VAC, 47-63 Hz, 0.5-2.0 A**. Failure boundary: **Dielectric breakdown at 1500 VAC for 1 second (IEC 61010-1), insulation resistance &lt;1 MΩ at 500 VDC**, Mechanism: **Electromigration in PCB traces exceeding 10^5 A/cm² current density, thermal runaway in semiconductor junctions above 150°C**.

### 2.1 Analytical Physics Model
Governed by the **Joule Heating & Thermal Resistance**:

> **Primary Equation**: $P = I^2 R = \frac{V^2}{R}$  
> **Engineering Impact**: Governs heating element sizing for shrink tunnels/sealers.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| I | Current | Engineering Constant |
| R | Resistance | Engineering Constant |
| V | Voltage | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Transient voltage surge exceeding 6 kV (IEC 61000-4-5 Level 4) | 8 | Gate oxide breakdown in MOSFETs, insulation puncture in high-voltage transformers | TVS diodes with 10 ns response time, gas discharge tubes rated for 20 kA surge current |
| Contact resistance increase beyond 50 mΩ due to fretting corrosion | 8 | Intermittent continuity failures during hipot testing, false open-circuit readings | Gold-plated contacts (0.75 μm minimum thickness), spring-loaded pogo pins with 100 g normal force |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| spec | Config-dependent | mm | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Test Probe Array](https://cnfx.com/llms/industry/computer-electronic-and-optical-product-manufacturing/product/test-probe-array.md) `(Standalone System)`
- [Programmable Power Supply](https://cnfx.com/llms/industry/computer-electronic-and-optical-product-manufacturing/product/programmable-power-supply.md) `(Standalone System)`
- [Measurement Module](https://cnfx.com/llms/industry/electrical-equipment-manufacturing/product/measurement-module.md) `(Standalone System)`
- [Safety Interlock System](https://cnfx.com/llms/industry/electrical-equipment-manufacturing/product/safety-interlock-system.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Conveyor System**, **Automated Material Handling Robot**, **Electrical Power Distribution Unit**  
**Downstream Applications**: Dishwasher Control Panels, Dishwasher Pump Assemblies, Dishwasher Heating Elements  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What types of dishwasher components can this electrical test station evaluate?
**A**: This station tests various dishwasher components and assemblies including control boards, heating elements, pumps, valves, and complete wiring harnesses for electrical safety and functional performance.

### Q: How does the safety interlock system protect operators during testing?
**A**: The safety interlock system prevents test initiation when access doors are open, includes emergency stop buttons, and ensures all electrical probes are properly isolated before allowing operator access to the testing area.

### Q: What programming capabilities does the test station offer for different dishwasher models?
**A**: The programmable power supply and measurement module allow customization of test parameters, voltage/current settings, and pass/fail criteria through intuitive software, enabling quick changeovers between different dishwasher component specifications.

## 6. Manufacturing Compliance
- ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS
- IEC 61010-1:2010 - SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT FOR MEASUREMENT, CONTROL, AND LABORATORY USE

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Electrical Test Station](https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/electrical-test-station)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **4** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: ELECTRICAL_TEST_STATION | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: 2857f740
