---
title: "Wire Straightener"
industry: "Machinery and Equipment Manufacturing"
verification_protocol:
  urn: "URN:CNFX:ME:WIRE_STRAIGHTENER"
  data_integrity_hash: "d67f1715ed63ef586981d847f2d59070"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:WIRE_STRAIGHTENER"
  data_source_uri: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/wire-straightener.md"
  official_resource_url: "https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/wire-straightener"
  is_verified_logic: true
attributes:
  spec:
    status: "config-dependent"
    typical_range: "0.5-5.0 mm wire diameter, 10-100 m/min feed rate, 0.1-2.0 N·m torque"
    unit: "mm"
engineering_limits:
  max_safe_operating_point:
    value: 400
    unit: "MPa"
    consequence: "Plastic deformation of wire due to exceeding yield strength, Hertzian contact stress exceeding 1500 MPa causing roller surface fatigue, torsional resonance at 120 Hz causing bearing failure"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Wire hardness variation exceeding Rockwell B 85"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Hardened tool steel rollers with 60 HRC surface hardness and PVD TiN coating"
  - node_2:
      trigger: "Angular misalignment of 0.75° between feed and exit axes"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Laser-aligned mounting system with 0.1° angular tolerance and real-time optical feedback"
bom_nodes:
  straightening-rollers:
    type: "part"
    urn: "URN:CNFX:ME:STRAIGHTENING_ROLLERS"
    interface_type: "physical-logic-coupled"
  roller-housingframe:
    type: "component"
    urn: "URN:CNFX:ME:ROLLER_HOUSINGFRAME"
    interface_type: "physical-logic-coupled"
  adjustment-mechanism:
    type: "part"
    urn: "URN:CNFX:ME:ADJUSTMENT_MECHANISM"
    interface_type: "physical-logic-coupled"
  mounting-bracket:
    type: "component"
    urn: "URN:CNFX:ME:MOUNTING_BRACKET"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS"
    scope: "Verified Engineering Specification"
  - standard: "CE MARKING - MACHINERY DIRECTIVE 2006/42/EC"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/wire-straightener.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "a4c21d459495c59960bafd2473063303319ecfa5653562cd251a60d99fbc14f6"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Wire Straightener

## 1. Technical Definition
A mechanical component that removes bends and kinks from wire to ensure smooth, consistent feeding.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.5-5.0 mm wire diameter, 10-100 m/min feed rate, 0.1-2.0 N·m torque**. Failure boundary: **Wire tensile stress exceeds 400 MPa (yield strength of mild steel), roller deflection exceeds 0.05 mm, angular misalignment exceeds 0.5°**, Mechanism: **Plastic deformation of wire due to exceeding yield strength, Hertzian contact stress exceeding 1500 MPa causing roller surface fatigue, torsional resonance at 120 Hz causing bearing failure**.

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Wire hardness variation exceeding Rockwell B 85 | 8 | Roller surface galling and material transfer | Hardened tool steel rollers with 60 HRC surface hardness and PVD TiN coating |
| Angular misalignment of 0.75° between feed and exit axes | 8 | Wire helical deformation with 15° twist per meter | Laser-aligned mounting system with 0.1° angular tolerance and real-time optical feedback |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| spec | Config-dependent | mm | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Straightening Rollers](https://cnfx.com/llms/industry/fabricated-metal-product-manufacturing/product/straightening-rollers.md) `(Standalone System)`
- [Adjustment Mechanism](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/adjustment-mechanism.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Wire Payoff Reel**, **Wire Drawing Machine**, **Wire Spooling Machine**  
**Downstream Applications**: Welding Electrodes, Springs, Fencing Wire  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What materials are used in the construction of this wire straightener?
**A**: This wire straightener is constructed from durable Tool Steel and Hardened Alloy Steel components, ensuring longevity and reliable performance in industrial environments.

### Q: How does the adjustment mechanism work on this wire straightener?
**A**: The adjustment mechanism allows precise calibration of straightening rollers to accommodate different wire diameters and straightness requirements, ensuring optimal performance for various applications.

### Q: What maintenance is required for the straightening rollers?
**A**: Regular inspection for wear and proper lubrication of the hardened alloy steel rollers is recommended. The tool steel construction minimizes maintenance needs while maintaining precision straightening capability.

## 6. Manufacturing Compliance
- ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS
- CE MARKING - MACHINERY DIRECTIVE 2006/42/EC

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Wire Straightener](https://cnfx.com/industry/machinery-and-equipment-manufacturing/product/wire-straightener)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **4** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: WIRE_STRAIGHTENER | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: ebdf69bd
