---
title: "Automated Wire Stripping and Termination Machine"
industry: "Manufacture of Wiring and Wiring Devices"
verification_protocol:
  urn: "URN:CNFX:ME:AUTOMATED_WIRE_STRIPPING_AND_TERMINATION_MACHINE"
  data_integrity_hash: "b97f9e1fc8004261034abd34797ec236"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:AUTOMATED_WIRE_STRIPPING_AND_TERMINATION_MACHINE"
  data_source_uri: "https://cnfx.com/llms/industry/manufacture-wiring-devices/product/automated-wire-stripping-and-termination-machine.md"
  official_resource_url: "https://cnfx.com/industry/manufacture-wiring-devices/product/automated-wire-stripping-and-termination-machine"
  is_verified_logic: true
attributes:
  primary_spec:
    status: "config-dependent"
    typical_range: "0.5-6.0 mm² wire cross-section, 10-1000 mm stripping length, 0.1-2.0 N·m termination torque"
    unit: "mm²"
  secondary_spec:
    status: "config-dependent"
    typical_range: "0.5-6.0 mm² wire cross-section, 10-1000 mm stripping length, 0.1-2.0 N·m termination torque"
    unit: "units/hour"
engineering_limits:
  max_safe_operating_point:
    value: 0.05
    unit: "mm"
    consequence: "Plastic deformation of copper conductor beyond yield strength (typically 70-250 MPa for copper alloys), work hardening causing embrittlement, improper shear stress distribution during crimping (exceeding 300 MPa shear strength limit)"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Servo motor encoder feedback loss due to electromagnetic interference exceeding 85 dBμV/m at 100 MHz"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Shielded encoder cables with 360° grounding, ferrite cores on signal lines, differential signal transmission with 100 Ω impedance matching"
  - node_2:
      trigger: "Crimping tool wear exceeding 0.02 mm radial clearance due to abrasive copper particles (Mohs hardness 3.0)"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Tungsten carbide (HV 1600) coated crimping dies, automated wear compensation via laser micrometer feedback, scheduled replacement at 50,000 cycles"
bom_nodes:
  wire-feeder-mechanism:
    type: "part"
    urn: "URN:CNFX:ME:WIRE_FEEDER_MECHANISM"
    interface_type: "physical-logic-coupled"
  stripping-blade-assembly:
    type: "part"
    urn: "URN:CNFX:ME:STRIPPING_BLADE_ASSEMBLY"
    interface_type: "physical-logic-coupled"
  crimping-tool-head:
    type: "component"
    urn: "URN:CNFX:ME:CRIMPING_TOOL_HEAD"
    interface_type: "physical-logic-coupled"
  terminal-feeding-system:
    type: "part"
    urn: "URN:CNFX:ME:TERMINAL_FEEDING_SYSTEM"
    interface_type: "physical-logic-coupled"
  programmable-logic-controller:
    type: "part"
    urn: "URN:CNFX:ME:PROGRAMMABLE_LOGIC_CONTROLLER"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS"
    scope: "Verified Engineering Specification"
  - standard: "CE MARKING - EU MACHINERY DIRECTIVE 2006/42/EC"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/manufacture-wiring-devices/product/automated-wire-stripping-and-termination-machine.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "4de8268b166427c48f0b163fefd9b8e6cb5d05dcac339e8058e1bfb2035108c0"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Automated Wire Stripping and Termination Machine

## 1. Technical Definition
Industrial machine that automatically strips wire insulation and attaches terminals or connectors.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.5-6.0 mm² wire cross-section, 10-1000 mm stripping length, 0.1-2.0 N·m termination torque**. Failure boundary: **Wire deformation exceeding 15% cross-sectional area reduction, insulation residue &gt;0.05 mm thickness, terminal crimp height deviation &gt;±0.1 mm from specification**, Mechanism: **Plastic deformation of copper conductor beyond yield strength (typically 70-250 MPa for copper alloys), work hardening causing embrittlement, improper shear stress distribution during crimping (exceeding 300 MPa shear strength limit)**.

### 2.1 Analytical Physics Model
Governed by the **Harmonic Vibration Force Generation**:

> **Primary Equation**: $F_e = m \cdot r \cdot \omega^2 \sin(\omega t)$  
> **Engineering Impact**: Calculates centrifugal force for vibratory sifters/feeders.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| m | Eccentric Mass | Engineering Constant |
| r | Radius | Engineering Constant |
| \omega | Angular Frequency | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Servo motor encoder feedback loss due to electromagnetic interference exceeding 85 dBμV/m at 100 MHz | 8 | Position control error accumulating to ±0.5 mm beyond tolerance, causing misaligned wire feed into stripping blades | Shielded encoder cables with 360° grounding, ferrite cores on signal lines, differential signal transmission with 100 Ω impedance matching |
| Crimping tool wear exceeding 0.02 mm radial clearance due to abrasive copper particles (Mohs hardness 3.0) | 8 | Incomplete terminal deformation causing pull-out force reduction below 150 N for 2.5 mm² wire | Tungsten carbide (HV 1600) coated crimping dies, automated wear compensation via laser micrometer feedback, scheduled replacement at 50,000 cycles |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| primary_spec | Config-dependent | mm² | Verified |
| secondary_spec | Config-dependent | units/hour | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Wire Feeder Mechanism](https://cnfx.com/llms/industry/electrical-equipment-manufacturing/product/wire-feeder-mechanism.md) `(Standalone System)`
- [Stripping Blade Assembly](https://cnfx.com/llms/industry/electrical-equipment-manufacturing/product/stripping-blade-assembly.md) `(Standalone System)`
- [Terminal Feeding System](https://cnfx.com/llms/industry/electrical-equipment-manufacturing/product/terminal-feeding-system.md) `(Standalone System)`
- [Programmable Logic Controller](https://cnfx.com/llms/industry/machinery-and-equipment-manufacturing/product/programmable-logic-controller.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Wire Spool Unwinder**, **Terminal Crimping Press**, **Quality Control Vision System**  
**Downstream Applications**: Automotive Wiring Harnesses, Appliance Power Cords, Industrial Control Panel Cables  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What wire gauge range does this machine handle?
**A**: The machine processes wire gauges within the AWG range specified in the technical specifications, typically covering common industrial wiring sizes.

### Q: How does the terminal feeding system work?
**A**: The terminal feeding system automatically supplies terminals or connectors from a reel or cartridge to the crimping head, ensuring continuous operation without manual intervention.

### Q: What maintenance is required for the stripping blades?
**A**: Regular inspection and replacement of stripping blades is recommended based on usage to maintain clean cuts and prevent wire damage. The blades are easily accessible for service.

## 6. Manufacturing Compliance
- ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS
- CE MARKING - EU MACHINERY DIRECTIVE 2006/42/EC

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Automated Wire Stripping and Termination Machine](https://cnfx.com/industry/manufacture-wiring-devices/product/automated-wire-stripping-and-termination-machine)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **5** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: AUTOMATED_WIRE_STRIPPING_AND_TERMINATION_MACHINE | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: 087c9bf1
