---
title: "Precision Forged Gear Blank"
industry: "Metal Forging, Pressing, Stamping"
verification_protocol:
  urn: "URN:CNFX:ME:PRECISION_FORGED_GEAR_BLANK"
  data_integrity_hash: "0371259dfcabf3d4059ff96e92ae0e36"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:PRECISION_FORGED_GEAR_BLANK"
  data_source_uri: "https://cnfx.com/llms/industry/metal-forging-pressing-stamping/product/precision-forged-gear-blank.md"
  official_resource_url: "https://cnfx.com/industry/metal-forging-pressing-stamping/product/precision-forged-gear-blank"
  is_verified_logic: true
attributes:
  primary_spec:
    status: "config-dependent"
    typical_range: "0-1200 MPa compressive stress, -40°C to 250°C temperature"
    unit: "mm"
  secondary_spec:
    status: "config-dependent"
    typical_range: "0-1200 MPa compressive stress, -40°C to 250°C temperature"
    unit: "mm"
engineering_limits:
  max_safe_operating_point:
    value: 850
    unit: "MPa"
    consequence: "Ductile fracture initiation at grain boundaries due to cyclic fatigue loading exceeding 10^7 cycles at 600 MPa stress amplitude, accelerated by carbide precipitation at 300-400°C"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Forging temperature deviation below 1150°C for AISI 8620 steel"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Closed-loop temperature control with 5°C tolerance and infrared pyrometer validation"
  - node_2:
      trigger: "Decarburization depth exceeding 0.3 mm during heat treatment"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Atmosphere-controlled furnace with 0.8% carbon potential and post-process eddy current testing"
bom_nodes:
  forged-gear-body:
    type: "component"
    urn: "URN:CNFX:ME:FORGED_GEAR_BODY"
    interface_type: "physical-logic-coupled"
  mounting-bore:
    type: "component"
    urn: "URN:CNFX:ME:MOUNTING_BORE"
    interface_type: "physical-logic-coupled"
  hub-extension:
    type: "component"
    urn: "URN:CNFX:ME:HUB_EXTENSION"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ANSI/AGMA 2001-D04: FUNDAMENTAL RATING FACTORS AND CALCULATION METHODS FOR INVOLUTE SPUR AND HELICAL GEAR TEETH"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/metal-forging-pressing-stamping/product/precision-forged-gear-blank.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "d08f901cd865f5fd3dfcdc99c3677b6d3efe62ddfcb7397c3555fafe3647fd74"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Precision Forged Gear Blank

## 1. Technical Definition
A near-net-shape forged metal blank designed for subsequent gear machining operations.

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0-1200 MPa compressive stress, -40°C to 250°C temperature**. Failure boundary: **Yield strength threshold at 850 MPa tensile stress, 350°C thermal limit for microstructure stability**, Mechanism: **Ductile fracture initiation at grain boundaries due to cyclic fatigue loading exceeding 10^7 cycles at 600 MPa stress amplitude, accelerated by carbide precipitation at 300-400°C**.

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Forging temperature deviation below 1150°C for AISI 8620 steel | 8 | Incomplete recrystallization causing 15% reduction in fatigue strength | Closed-loop temperature control with 5°C tolerance and infrared pyrometer validation |
| Decarburization depth exceeding 0.3 mm during heat treatment | 8 | Surface hardness reduction to 45 HRC from required 58-62 HRC | Atmosphere-controlled furnace with 0.8% carbon potential and post-process eddy current testing |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| primary_spec | Config-dependent | mm | Verified |
| secondary_spec | Config-dependent | mm | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Induction Heating System**, **Hydraulic Forging Press**, **Automated Transfer System**  
**Downstream Applications**: Automotive Transmission Gears, Industrial Gearbox Components, Aerospace Gear Assemblies  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What are the main advantages of using precision forged gear blanks over traditional machining from solid stock?
**A**: Precision forged gear blanks offer superior material grain flow, reduced machining time and waste, improved mechanical properties, and better dimensional consistency compared to machining from solid stock, resulting in higher performance gears with lower production costs.

### Q: Which material is best for high-strength gear applications requiring case hardening?
**A**: Case hardening steel 8620 is specifically designed for gear applications requiring surface hardness with a tough core. It provides excellent carburizing response, good wear resistance, and impact strength, making it ideal for demanding gear applications in automotive, industrial, and heavy equipment sectors.

### Q: What quality controls ensure the dimensional accuracy of precision forged gear blanks?
**A**: Our precision forged gear blanks undergo strict quality controls including dimensional verification of bore diameter, pitch diameter, and face width; material hardness testing (HB); surface roughness measurement (Ra μm); and weight tolerance verification (%) to ensure consistency for subsequent machining operations.

## 6. Manufacturing Compliance
- ANSI/AGMA 2001-D04: FUNDAMENTAL RATING FACTORS AND CALCULATION METHODS FOR INVOLUTE SPUR AND HELICAL GEAR TEETH

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Precision Forged Gear Blank](https://cnfx.com/industry/metal-forging-pressing-stamping/product/precision-forged-gear-blank)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **3** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: PRECISION_FORGED_GEAR_BLANK | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: e60f29c3
