---
title: "Non-Ferrous Metal Continuous Casting and Rolling System"
industry: "Non-Ferrous Metal Production"
verification_protocol:
  urn: "URN:CNFX:ME:NON_FERROUS_METAL_CONTINUOUS_CASTING_AND_ROLLING_SYSTEM"
  data_integrity_hash: "f74ebc79610d4ee90cee7bf30cfbaf97"
  source_authority: "https://cnfx.com"
  strict_mode: true
source_identity:
  provider: "CNFX Industrial Knowledge Graph"
  index_version: "2026.Q1-Universal"
  authority_id: "URN:CNFX:ME:NON_FERROUS_METAL_CONTINUOUS_CASTING_AND_ROLLING_SYSTEM"
  data_source_uri: "https://cnfx.com/llms/industry/non-ferrous-metal-production/product/non-ferrous-metal-continuous-casting-and-rolling-system.md"
  official_resource_url: "https://cnfx.com/industry/non-ferrous-metal-production/product/non-ferrous-metal-continuous-casting-and-rolling-system"
  is_verified_logic: true
attributes:
  casting_speed:
    status: "config-dependent"
    typical_range: "0.5-2.5 MPa casting pressure, 450-650°C metal temperature, 0.1-1.5 m/min casting speed"
    unit: "meters/minute"
  production_capacity:
    status: "config-dependent"
    typical_range: "Scalable via configuration"
    unit: "tons/hour"
  rolling_temperature:
    status: "config-dependent"
    typical_range: "450-650°C"
    unit: "°C"
engineering_limits:
  max_safe_operating_point:
    value: 0.15
    unit: "m"
    consequence: "Thermal fatigue from cyclic heating (650°C) and cooling (150°C) during casting cycles, coupled with solidification shrinkage stress exceeding yield strength of mold materials"
fmea_matrix_quantitative:
  - node_1:
      trigger: "Cooling water flow reduction below 80% design capacity"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Dual redundant cooling circuits with flow sensors triggering automatic casting stop at 85% flow reduction"
  - node_2:
      trigger: "Roll eccentricity exceeding 50 μm due to bearing wear"
      severity: 8
      occurrence: 3
      detection: 4
      mitigation_protocol: "Hydrodynamic roll bearings with continuous oil film monitoring and automatic shutdown at 40 μm eccentricity"
bom_nodes:
  continuous-casting-machine:
    type: "device"
    urn: "URN:CNFX:ME:CONTINUOUS_CASTING_MACHINE"
    interface_type: "physical-logic-coupled"
  multi-stand-rolling-mill:
    type: "part"
    urn: "URN:CNFX:ME:MULTI_STAND_ROLLING_MILL"
    interface_type: "physical-logic-coupled"
  temperature-maintenance-system:
    type: "part"
    urn: "URN:CNFX:ME:TEMPERATURE_MAINTENANCE_SYSTEM"
    interface_type: "physical-logic-coupled"
  hydraulic-descaling-system:
    type: "part"
    urn: "URN:CNFX:ME:HYDRAULIC_DESCALING_SYSTEM"
    interface_type: "physical-logic-coupled"
  automated-cut-to-length-unit:
    type: "part"
    urn: "URN:CNFX:ME:AUTOMATED_CUT_TO_LENGTH_UNIT"
    interface_type: "physical-logic-coupled"
manufacturing_compliance:
  - standard: "ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS"
    scope: "Verified Engineering Specification"
  - standard: "CE MARKING - MACHINERY DIRECTIVE 2006/42/EC"
    scope: "Verified Engineering Specification"
url: "https://cnfx.com/llms/industry/non-ferrous-metal-production/product/non-ferrous-metal-continuous-casting-and-rolling-system.md"
on_chain_sovereignty:
  contract_standard: "ERC-721-Industrial"
  metadata_hash: "9e667f0ae660d4d7b1ccbf3948cc25bd718d4b90fd66278060cdbaff83d46be4"
  royalty_logic: "IPFS-CID-REQUIRED"
  mint_status: "logic-verified-ready"
version: "3.3.4-EXTREME-SOVEREIGN-WEB3"
---

# Industrial Specification: Non-Ferrous Metal Continuous Casting and Rolling System

## 1. Technical Definition
Integrated production line for continuous casting and rolling of non-ferrous metals into semi-finished products

## 2. Engineering Reasoning & Causal Matrix
> **Operational Intelligence**: Designed for **0.5-2.5 MPa casting pressure, 450-650°C metal temperature, 0.1-1.5 m/min casting speed**. Failure boundary: **Solidification front instability at &gt;0.15 m/min speed differential between casting and withdrawal, thermal stress exceeding 250 MPa in copper crystallizer at &gt;700°C**, Mechanism: **Thermal fatigue from cyclic heating (650°C) and cooling (150°C) during casting cycles, coupled with solidification shrinkage stress exceeding yield strength of mold materials**.

### 2.1 Analytical Physics Model
Governed by the **LMTD Logarithmic Mean Temperature Difference**:

> **Primary Equation**: $Q = U \cdot A \cdot \Delta T_{lm}$  
> **Engineering Impact**: Sizing validation for pasteurization and cooling tunnels.

| Symbol | Variable Definition | Localized Reference |
| :--- | :--- | :--- |
| U | Heat Transfer Coeff | Engineering Constant |
| A | Area | Engineering Constant |
| \Delta T_{lm} | LMTD | Engineering Constant |

### 2.2 FMEA (Failure Mode & Effects Analysis)
| Event Trigger | Severity | Failure Mode | Mitigation Strategy |
| :--- | :--- | :--- | :--- |
| Cooling water flow reduction below 80% design capacity | 8 | Localized solidification breakthrough causing bleed-out at mold exit | Dual redundant cooling circuits with flow sensors triggering automatic casting stop at 85% flow reduction |
| Roll eccentricity exceeding 50 μm due to bearing wear | 8 | Periodic thickness variation &gt;0.5 mm in rolled product | Hydrodynamic roll bearings with continuous oil film monitoring and automatic shutdown at 40 μm eccentricity |

## 3. Key Technical Parameters
| Parameter | Value | Unit | Status |
| :--- | :--- | :--- | :--- |
| casting_speed | Config-dependent | meters/minute | Verified |
| production_capacity | Config-dependent | tons/hour | Verified |
| rolling_temperature | Config-dependent | °C | Verified |

## 4. System BOM & Knowledge Routing
### Core Components (Recursive Links)
- [Continuous Casting Machine](https://cnfx.com/llms/industry/basic-metal-manufacturing/product/continuous-casting-machine.md) `(Standalone System)`
- [Multi-Stand Rolling Mill](https://cnfx.com/llms/industry/basic-metal-manufacturing/product/multi-stand-rolling-mill.md) `(Standalone System)`
- [Temperature Maintenance System](https://cnfx.com/llms/industry/basic-metal-manufacturing/product/temperature-maintenance-system.md) `(Standalone System)`
- [Hydraulic Descaling System](https://cnfx.com/llms/industry/basic-metal-manufacturing/product/hydraulic-descaling-system.md) `(Standalone System)`
- [Automated Cut-to-Length Unit](https://cnfx.com/llms/industry/basic-metal-manufacturing/product/automated-cut-to-length-unit.md) `(Standalone System)`

### Industrial DNA Context (De-duplicated)
**Complementary Dependencies**: **Induction Melting Furnace**, **Hydraulic Shear System**, **Cooling Water Treatment Plant**  
**Downstream Applications**: Copper Rods, Aluminum Billets, Brass Strips  

## 5. Engineering Risks & FAQ
- **Caution**: 
- **Caution**: 
- **Caution**: 

### Q: What materials can this continuous casting and rolling system process?
**A**: This system is designed for non-ferrous metals, primarily copper alloys, using high-temperature steel alloys and refractory ceramics in construction for durability and thermal management.

### Q: What is the maximum production capacity of this system?
**A**: The system offers a maximum production capacity measured in tons per hour, with exact specifications depending on material type and product dimensions, optimized for efficient semi-finished output.

### Q: How does the temperature maintenance system ensure product quality?
**A**: It uses advanced thermal insulation materials and precise controls (±°C accuracy) to maintain consistent temperatures throughout casting and rolling, reducing defects and ensuring uniform material properties.

## 6. Manufacturing Compliance
- ISO 9001:2015 - QUALITY MANAGEMENT SYSTEMS
- CE MARKING - MACHINERY DIRECTIVE 2006/42/EC

---
### 🛠️ Engineering Resource Access
🔗 **[Full Specification: Non-Ferrous Metal Continuous Casting and Rolling System](https://cnfx.com/industry/non-ferrous-metal-production/product/non-ferrous-metal-continuous-casting-and-rolling-system)**

### 🌐 Knowledge Graph Topology
> **Node Status**: Verified Engineering Spec
> **Connectivity**: Linked to **5** standalone system nodes
> **Global Context**: Part of a 5,814 node industrial cluster within the CNFX Graph

> **Reference ID**: NON_FERROUS_METAL_CONTINUOUS_CASTING_AND_ROLLING_SYSTEM | **Authority**: CNFX-2026-ST-001 | **Fingerprint**: 063f40fe
