Aluminum Profile Extrusion Production Line

Product Specifications

Technical details and manufacturing context for Aluminum Profile Extrusion Production Line

Definition

The Aluminum Profile Extrusion Production Line is a complete industrial system designed for manufacturing aluminum extrusion profiles used in construction, industrial, and structural applications. It integrates multiple coordinated machines, including billet heating, extrusion pressing, profile cooling, and handling equipment. The system transforms aluminum alloy billets into continuous profiles with precise cross-sectional shapes through controlled thermal and mechanical processes. This production line represents a turnkey solution for aluminum profile manufacturing facilities.

The line operates by heating aluminum billets to a plastic state, then forcing them through a die using hydraulic pressure to create continuous profiles with specific cross-sections. After extrusion, the profiles undergo controlled cooling and handling. Key parameters include an extrusion force of 15–60 tons, billet diameter of 150–300 mm, production speed of 5–30 m/min, heating temperature of 450–550 °C, and cooling length of 20–60 m. Additional specifications include operating pressure of 1.0–1.6 MPa, motor power of 90–250 kW, temperature control accuracy of ±5 °C, extrusion speed accuracy of ±0.5 m/min, profile tolerance of ±0.05 mm (ISO 2768-m), power supply of 380–480 V AC (IEC 60038), machine weight of 50–120 t, footprint of 30×8–60×15 m, and IP rating of IP54–IP65 (IEC 60529).

Materials used include aluminum alloy, steel, hydraulic oil, and cooling water. The system is designed for industrial use and requires proper installation, maintenance, and operator training. Buyers should verify model-specific values and standards with the legal manufacturer or supplier, as the listed parameters are reference ranges. The production line is a significant investment, and its selection depends on the required profile dimensions, production capacity, and facility constraints. Regular maintenance of hydraulic systems, heating elements, and cooling beds is essential for consistent output and longevity. Failure to maintain proper temperature control or extrusion speed can lead to dimensional inaccuracies and reduced product quality.

Working Principle

Aluminum billets are heated to a plastic state (450–550 °C) in a furnace, then transferred to an extrusion press. The press uses hydraulic force (15–60 tons) to push the billet through a die, forming a continuous profile with the desired cross-section. The extruded profile is then cooled on a cooling bed (20–60 m) to stabilize its shape and properties. Throughout the process, temperature control accuracy of ±5 °C and extrusion speed accuracy of ±0.5 m/min ensure consistent quality. The system handles profiles at speeds of 5–30 m/min, and the entire line is coordinated to maintain precise tolerances (±0.05 mm).

Common Materials

aluminum alloy, steel, hydraulic oil, cooling water

Technical Parameters

Parameter	Typical range	Notes & selection driver
Extrusion ForceRequired	15–60 ton	Maximum hydraulic pressure capacity
Billet DiameterRequired	150–300 mm	Maximum billet size
Production SpeedRequired	5–30 m/min	Maximum profile output speed
Heating TemperatureRequired	450–550 °C	Billet heating range
Cooling LengthRequired	20–60 m	Cooling bed length
Motor Power	90–250 kW	Higher power for larger extrusion force.
Temperature Control Accuracy	±5 °C	Ensures uniform heating and consistent properties.
Extrusion Speed Accuracy	±0.5 m/min	Critical for dimensional consistency.
Profile Tolerance	±0.05 mm	Tighter tolerance for precision profiles.ISO 2768-m
Power Supply	380–480 V AC	Three-phase, 50/60 Hz.IEC 60038
Machine Weight	50–120 t	Foundation requirements vary.
Footprint	30×8–60×15 m	Includes press, heater, and cooling system.
IP Rating	IP54–IP65	Higher rating for dusty or wet environments.IEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Extrusion Press
Applies hydraulic pressure to force aluminum through die

Material: Steel
Billet Heater
Heats aluminum billets to plastic state

Material: Steel/Refractory
Extrusion Die
Shapes aluminum into specific profile cross-section

Material: Tool Steel
Cooling System
Cools extruded profiles to stabilize dimensions

Material: Steel/Copper
Handling System
Transports profiles through production stages

Material: Steel
Control System
Coordinates all line components and processes

Material: Electronics/Steel

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Aluminum Profile Extrusion Production Line.

Manufacturers of Aluminum Profile Extrusion Production Line

Manufacturer profiles associated with Aluminum Profile Extrusion Production Line.

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Frequently Asked Questions

What is the typical extrusion force range for this production line?

The extrusion force range is 15–60 tons, as listed in the reference parameters. The actual force required depends on the profile complexity and alloy, so it must be confirmed with the manufacturer for specific applications.

What materials are used in the construction of the line?

The line primarily uses aluminum alloy for the billets, steel for structural components, hydraulic oil for the press system, and cooling water for the cooling bed. These are standard materials for such systems.

What standards are referenced for the operating pressure and profile tolerance?

The profile tolerance references ISO 2768-m. These standards are provided as procurement references; compliance must be verified with the supplier.

How should buyers verify the specifications before purchase?

Buyers should contact the legal manufacturer or supplier to confirm model-specific values, such as extrusion force, production speed, and compliance with relevant standards, as the listed parameters are reference ranges.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Up to 2500 bar (extrusion press)
other spec:	Extrusion speed: 5-50 m/min, Billet length: 500-1200 mm, Max profile width: 300 mm
temperature:	450-550°C (billet heating), 20-80°C (cooling system)