Editorial Technical Reference

Wire spool assembly for wire bonding

Match the loaded spool, holder and wire path to the bonder

A wire-bonder spool assembly supports the bonding-wire package and supplies wire or ribbon to the bonding head. The empty spool, its holder or spindle, the payout mechanism and the guides have separate interfaces. Order the required scope against the bonder model and the wire supplier’s spool drawing.

Spool holders and payout assemblies for semiconductor wire bonders, including their spool mounting, supplied drive or braking arrangement and wire-guide interfaces. Empty bonding-wire bobbins are component supplies. Complete wire bonders are covered on page 8639; robotic MIG/MAG bulk-wire feeding on page 3192 and welding wire feeders on page 4742.

CNFX editorial research · Sources checked October 19, 2026 · 3 sources

Wire Spool Assembly in a manufacturing environment
Representative product image. Confirm appearance and specifications with the manufacturer.

01

Order the holder against the spool and bonder model

TPT’s H71–H72 sheet lists H71-1 as motorized for a 2 × 1 inch spool and 17.5–75 µm wire; H72-1 is manual for a ½ × 1 inch spool and the same stated wire range. Other rows identify ribbon and HB05/HB100 holders. Keep each model’s scope intact. [1]

Obtain the spool drawing, including flange diameter, barrel diameter, bore, winding width and overall width. Check the shaft, retention method, mounting orientation and clearance with the loaded package installed.

For ribbon, state both width and thickness and obtain the holder/guide specification for that ribbon. A wire-diameter range does not define ribbon capacity.

Identify which supplied parts remain on the bonder during changeover. Check access to the spool retainer and the wire guide without disturbing the qualified bonding-head setup.

02

Accept payout with the actual wire package and bonding cycle

Choose the manual or powered payout arrangement with the bonder builder. Specify any brake, drive, guide and sensor functions in the supplied assembly; verify their adjustment and behaviour as a system.

Define the required payout-tension limits at a named point in the wire path, with a measurement method that is suitable for the wire. Keep payout tension separate from the force applied by the bonding tool during bonding.

Run the agreed start/stop and bonding sequence with a representative loaded spool. Repeat at the agreed low-fill condition and inspect for slack loops, snagging, wire damage and interruptions in delivery. Record spool identity, wire size, guide routing and machine settings.

For powered assemblies, document the power, command and status interfaces, if provided, and the response to an empty spool, feed interruption or loss of drive. Agree fault behaviour with the host-machine supplier.

03

Approve the empty bobbin as a component supply

ONEREEL’s ORBWB-1 page offers empty bonding-wire bobbins and describes anodized, conductive and nickel-plated aluminium spool options. Confirm the exact drawing and finish for the ordered bobbin. [2]

Specify the barrel and flange surfaces that can contact the wire, including edge condition, cleanliness and permitted defects. For a coated spool, request the coating identity and the inspection method for the required surfaces.

State the geometric characteristic being controlled, its datum and measurement method. Distinguish flange runout, bore fit and barrel alignment instead of using a single undefined concentricity requirement.

If electrical dissipation is required, specify the measurement quantity, test conditions and the installed contact path. A conductive finish on a loose bobbin does not establish the complete workstation’s ESD performance.

04

Keep spool orientation and end restraint in the changeover procedure

TANAKA’s gold and PCC wire handling instructions call for checking mounting orientation, avoiding wire contact, securing the end with terminal tape and upright storage in the case. Use the instructions for the actual wire package. [3]

Include wire loading, guide threading, end restraint and removal in the approved changeover procedure. Define where the operator may hold the package and how the removed spool is protected.

Obtain storage and exposure limits from the wire supplier as well as limits for the holder and drive. Preserve the wire lot and package identity with the production setup.

05

Spool, spindle and payout-control responsibilities

This functional reference separates the wire package from the bonder-mounted hardware. The actual assembly can use manual or powered payout, with braking and sensing as specified in its design.

Part or functionDefine for the assemblyCheck
Spool hub / barrelWire-package winding surface and bore.Drawing, bore fit, surface condition and loaded capacity.
Spool flangesContainment, edges and winding clearance.Geometry, runout and damage/defect criteria.
Spindle shaft / holderSpool support, retention and machine mount.Loaded fit, orientation and free payout as designed.
Tension brake / payout drive, as fittedResistance or powered assistance and adjustment.Measured payout through the specified cycle.
Guide path and interfacesWire/ribbon routing from holder toward the bonding head.Guide compatibility, clearance and loaded threading trial.

06

Define package dimensions and the payout test together

Use the actual wire or ribbon package, holder configuration and bonder sequence as the acceptance setup. State inspection methods for material, finish and electrical requirements.

FieldDefine in the orderAcceptance evidence
Wire spool capacity (m)Wire/ribbon size, winding package and usable length.Wire-supplier package specification and fit.
Wire diameter range (mm or µm)Material and diameter; ribbon width/thickness separately.Holder/guide compatibility for the actual package.
Spool flange diameter (mm)Nominal dimension, tolerance and clearance.Controlled drawing and loaded fit.
Spool traverse / winding width (mm)Usable winding width and overall package width.Spool drawing and retention clearance.
Wire payout tension (cN)Test point, cycle, fill state and acceptable variation.Measurement record, distinct from bonding force.
Spool weight (g)Empty and loaded spool; holder scope separately.Mass and holder/drive loading capability.
Material gradeBarrel/flanges, shaft and any coatings.Specified material and finish records.
Surface roughness (µm Ra)Wire-contact surfaces, method and acceptance limit.Surface inspection including edges and cleanliness.
Concentricity / runout (mm)Feature, datum and actual geometric characteristic.Defined inspection result rather than an unqualified value.
Operating temperature (°C)Holder/drive ambient and wire-package exposure limits.Matched component and wire-supplier requirements.
Humidity range (% RH)Operating/storage exposure and condensation restrictions.Wire/assembly handling instructions.
ESD requirement (stated quantity)Surface/path resistance or other required quantity and test conditions.Specified test plus installed-contact assessment.
Bonder interface and payout modeMounting, retention, manual/powered scope and guides.Model-specific fit drawing and payout trial.

07

Send the spool drawing with the wire-bonder interface

Paste it into your enquiry below or into an email to a maker, then replace every bracket.

Bonder: [make/model; holder mount; guide arrangement]
Wire package: [wire material/diameter or ribbon width/thickness; spool drawing; loaded mass]
Supply: [empty bobbin; holder/spindle; drive/brake; guides; sensors]
Payout: [test point; tension limits; cycle; full/low-fill conditions]
Finish: [wire-contact surfaces; cleanliness; geometric and electrical tests]
Acceptance: [fit; loading/removal; payout; damage inspection; host fault response]

See manufacturer records Send an enquiry through CNFX

Discuss the bobbin or complete payout scope with the supplier

Provide the spool drawing, wire specification and bonder interface. For an empty-bobbin order, agree material, finish and dimensional inspection; for a holder or powered assembly, include the loaded payout trial and host interfaces.

Ningbo ONEREEL Machine Co., Ltd.
TBC

ONEREEL lists ORBWB-1 empty bonding-wire bobbins with aluminium spool finish options. Request the controlled bobbin drawing and finish/inspection requirements for the wire package.

Product scope checked 2026-10-19

Current product source ↗

Official empty bonding-wire bobbin product, component supply · profile compiled by CNFX from public sources

Explore company information and manufacturing capabilities, then discuss the scope of your project with a relevant supplier.

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Buyer questions

Can the same TPT holder be selected for every spool size?

Match the model row to spool size, wire/ribbon and bonder compatibility. [1]

Does an empty-bobbin offer include the bonder-mounted payout drive?

Specify the required bobbin, holder and drive scope separately. [2] [1]

Is wire payout tension the bonding tool force?

Specify and measure payout tension at the wire path; bond-tool force belongs to the bonding process.

What should the spool changeover procedure preserve?

Follow the package-specific orientation, wire handling, end restraint and storage instructions. [3]

Sources and what still needs a direct check

Sources checked 2026-10-19. TPT provides model-specific holder examples, ONEREEL an empty-bobbin offer, and TANAKA package-handling instructions. Confirm the delivered parts and current machine/wire documentation.

  1. TPT Wire Bonder — H71–H72 Wire Spool Holders ↗ Manufacturer one-page PDF; holder model and application rows Return to text ↑
  2. ONEREEL — ORBWB-1 Empty Bonding Wire Bobbins ↗ Manufacturer component offer; empty spool scope and finish options Return to text ↑
  3. TANAKA — Instruction for Wire Handling, Gold and PCC Wire ↗ Wire manufacturer package mounting, removal and storage instructions Return to text ↑

Still to check yourself

  • Approve the spool drawing and bonder mount.
  • Identify manual or powered payout and supplied guides.
  • Define payout-tension measurements and fill states.
  • Inspect wire-contact surfaces, geometry and required electrical properties.
  • Approve changeover and the loaded production trial.
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