Editorial Technical Reference

Insulated Panels

This page explains how Insulated Panels is classified within Fabricated Metal Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Prefabricated building panels with thermal insulation properties used as wall and roof elements in tunnel housing structures.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Insulated Panels

Definition
Insulated panels are modular construction components specifically designed for tunnel housing applications. These panels form the primary enclosure system, providing structural integrity, thermal insulation, and environmental protection. In tunnel housing, they create controlled environments for various industrial processes by maintaining consistent internal temperatures while withstanding external conditions. The panels are manufactured with a sandwich construction, where an insulating core material—typically polyurethane, polystyrene, or mineral wool—is bonded between two rigid facing materials, usually steel, aluminum, or composite sheets. This design creates a thermal barrier that minimizes heat transfer between the interior and exterior of the structure. Key performance parameters include thermal conductivity (0.022–0.028 W/(m·K) per ASTM C518), compressive strength (150–250 kPa per ASTM C165), density (38–42 kg/m³ per ASTM D1622), and water absorption (≤2.0% per ASTM C272). Panel thickness ranges from 50 to 200 mm, width from 1000 to 1200 mm, and length from 2000 to 12000 mm. Fire resistance classification spans from class B to A2 per EN 13501-1, depending on core material and facing. Service temperature range is -40 to 80 °C. Surface finishes include PVDF, HDP, and PE, while core materials include EPS, XPS, and PUR. Weight ranges from 10 to 25 kg/m². These values are reference ranges and must be verified for specific models and applications. Insulated panels are used in tunnel housing for industrial processes requiring controlled climates, such as equipment enclosures, maintenance areas, or storage. They are selected based on thermal, structural, and fire safety requirements. Proper installation and sealing are critical to maintain performance. Maintenance involves inspecting for damage, moisture ingress, and seal integrity. Failure signs include delamination, corrosion, or reduced insulation efficiency. Always confirm model-specific values and standards with the legal manufacturer or supplier.
Working Principle
Insulated panels function through a sandwich construction where an insulating core material (typically polyurethane, polystyrene, or mineral wool) is bonded between two rigid facing materials (usually steel, aluminum, or composite sheets). This creates a thermal barrier that minimizes heat transfer between the interior and exterior of the tunnel housing structure. The core provides thermal resistance, while the facings provide structural strength and protection. The bond between layers is critical for structural integrity and thermal performance. The panels are designed to be installed as wall and roof elements, forming a continuous enclosure. The thermal conductivity of the core determines the insulation efficiency, while the facing material affects durability and fire resistance. Proper installation, including sealing of joints, is essential to prevent thermal bridging and moisture ingress.
Common Materials
Galvanized steel, Polyurethane foam, Aluminum
Technical Parameters
ParameterTypical rangeNotes & selection driver
Thermal Conductivity0.022–0.028 W/(m·K)Lower is better for insulationASTM C518
Compressive Strength150–250 kPaMinimum for structural applicationsASTM C165
Density38–42 kg/m³Affects weight and handlingASTM D1622
Panel Thickness50–200 mmCommon range for wall/roof panels
Panel Width1000–1200 mmStandard modular widths
Panel Length2000–12000 mmCustom lengths available
Fire ResistanceB–A2 classA2 is non-combustibleEN 13501-1
Water Absorption≤2.0 %Low absorption prevents moisture damageASTM C272
Service Temperature-40–80 °CExceeding range may degrade insulation
Surface FinishPVDF, HDP, PEPVDF offers best weather resistance
Core MaterialEPS, XPS, PURPUR has highest insulating value
Weight10–25 kg/m²Depends on thickness and core

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Outer Skin Part
    Provides weather protection and structural surface
    Material: Galvanized steel
  • Insulation Core Part
    Provides thermal insulation and energy efficiency
    Material: Polyurethane foam
  • Inner Skin Part
    Forms interior surface and additional structural layer
    Material: Galvanized steel
  • Jointing System
    Ensures airtight and watertight connections between panels
    Material: Steel or aluminum
  • Bond Layer
    The adhesive bond between core and facings; it is what makes the sandwich act as one structural panel.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Wind load up to 2.5 kPa, snow load up to 3.0 kPa
other spec: Thermal conductivity: 0.020-0.035 W/m·K, Fire rating: Class A1 to B depending on core material
temperature: -40°C to +80°C continuous, up to +120°C short-term
Media Compatibility
✓ Industrial tunnel ventilation systems ✓ Agricultural tunnel housing environments ✓ Warehouse and logistics tunnel structures
Unsuitable: Continuous exposure to corrosive chemicals or acidic atmospheres
Sizing Data Required
  • Tunnel span/width requirement (m)
  • Required thermal insulation U-value (W/m²·K)
  • Structural load requirements (wind/snow/live loads in kPa)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Delamination of insulation core
Cause: Moisture ingress due to compromised seals or improper installation leading to core degradation and loss of thermal efficiency.
Panel deformation or buckling
Cause: Thermal expansion/contraction stresses, structural overloading, or inadequate support spacing causing permanent distortion and seal failure.
Maintenance Indicators
  • Visible condensation or water stains on interior panel surfaces indicating insulation failure
  • Audible creaking, popping, or rattling noises during temperature changes signaling panel movement or fastener loosening
Engineering Tips
  • Implement regular sealant inspection and replacement program focusing on panel joints, penetrations, and edge details to prevent moisture intrusion
  • Ensure proper thermal expansion accommodation through designed gaps and flexible connections, avoiding rigid restraints that induce stress

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM C578 - Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation EN 14509:2013 - Self-supporting double skin metal faced insulating panels

Quoted from the published standard.

Manufacturing Precision
  • Panel thickness: +/- 2mm
  • Panel flatness: 1mm per meter length
Quality Inspection
  • Thermal conductivity test (lambda value verification)
  • Fire resistance test (reaction to fire classification)

Manufacturers of Insulated Panels

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

SIS
Shanghai, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

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Frequently Asked Questions

What are insulated panels used for in tunnel housing?

Insulated panels are used as wall and roof elements to create a controlled environment inside tunnel housing structures. They provide thermal insulation, structural integrity, and protection against external conditions, helping maintain consistent internal temperatures for industrial processes.

What materials are commonly used in insulated panels?

Common core materials include polyurethane (PUR), polystyrene (EPS/XPS), and mineral wool. Facing materials typically include galvanized steel, aluminum, or composite sheets. The specific combination affects thermal performance, fire resistance, and durability.

What are the typical performance parameters for insulated panels?

Reference ranges include thermal conductivity of 0.022–0.028 W/(m·K), compressive strength of 150–250 kPa, density of 38–42 kg/m³, and water absorption ≤2.0%. Panel thickness ranges from 50–200 mm, width 1000–1200 mm, and length 2000–12000 mm. Fire resistance class ranges from B to A2. These values must be verified for specific models.

How should insulated panels be maintained?

Regular inspection for damage, moisture ingress, and seal integrity is recommended. Signs of failure include delamination, corrosion, or reduced insulation efficiency. Any damaged panels should be repaired or replaced promptly. Always follow manufacturer guidelines for maintenance and installation.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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