Editorial Technical Reference

Height Sensor

This page explains how Height Sensor is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A sensing device that measures and detects the vertical position or distance of an object relative to a reference point.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Height Sensor

Definition
The Height Sensor is a component used in industrial automation to measure the vertical position or displacement of a target object relative to a reference point. It is typically integrated into a Height Controller system, where it provides real-time feedback to enable precise control and adjustment of positioning mechanisms. The sensor operates using various sensing technologies, such as ultrasonic, laser, capacitive, inductive, or optical methods, to detect distance or position changes. It converts physical height variations into electrical signals that are processed by the controller to maintain accurate positioning.

Key specifications include a measuring range of 0–100 mm (custom ranges available), accuracy of ±0.05 mm at 25°C (including linearity and hysteresis), and a resolution of 0.01 mm for digital output. The output signal is a two-wire 4–20 mA loop, with other outputs available. The supply voltage is 12–36 V DC, reverse polarity protected. The operating temperature range is -40 to 85°C, with extended range available. The protection class is IP65–IP67 per IEC 60529, suitable for submersion. The housing material is stainless steel (304–316 per ASTM A240), with 316 for corrosive media. Weight ranges from 0.5 to 1.2 kg depending on configuration. Connection threads are G1/2 to G1 per DIN 3852, with other threads on request.

This directory entry provides reference values; actual specifications must be confirmed with the legal manufacturer or supplier for the specific model and application. The sensor is designed for industrial environments and should be selected based on the required measuring range, accuracy, output signal, and environmental conditions. Verification of compliance with applicable standards and certifications is the responsibility of the buyer.
Working Principle
The Height Sensor operates by emitting a signal (e.g., ultrasonic waves, laser light, or electromagnetic field) toward the target object and measuring the time-of-flight, phase shift, or change in capacitance/inductance to determine distance. The sensing element detects the reflected signal or field disturbance, and the electronic components convert this into a proportional electrical signal (e.g., 4–20 mA). This signal is transmitted to the controller, which interprets it as height or displacement. The sensor's accuracy and resolution depend on the sensing technology and signal processing. For example, laser sensors offer high resolution, while ultrasonic sensors are suitable for longer ranges. The sensor is housed in stainless steel to withstand harsh conditions, and its output is protected against reverse polarity.
Common Materials
Stainless Steel Housing, Electronic Components, Sensing Element
Technical Parameters
ParameterTypical rangeNotes & selection driver
Measuring Range0–100 mmStandard range; custom ranges available
Accuracy±0.05 mmAt 25°C; includes linearity and hysteresis
Resolution0.01 mmDigital output
Output Signal4–20 mATwo-wire loop; other outputs available
Supply Voltage12–36 V DCReverse polarity protected
Operating Temperature-40–85 °CExtended range available
Protection ClassIP65–IP67IP67 for submersionIEC 60529
Material304–316 SS316 for corrosive mediaASTM A240
Weight0.5–1.2 kgDepends on configuration
Connection ThreadG1/2–G1Other threads on requestDIN 3852

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sensing Element Part
    Detects physical height changes and converts them to electrical signals
    Material: Specialized sensor material (varies by technology)
  • Signal Conditioning Circuit
    Processes raw sensor signals into standardized outputs
    Material: Electronic components on PCB
  • Protective Housing Part
    Shields internal components from environmental factors and mechanical damage
    Material: Stainless steel or industrial-grade plastic
  • Mounting Bracket Part
    Secures the sensor in position relative to the measurement target
    Material: Steel or aluminum alloy

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
accuracy: ±0.1% of full scale
pressure: 0 to 10 bar
temperature: -40°C to +85°C
measurement range: 0.1 to 20 meters
Media Compatibility
✓ air ✓ water ✓ non-corrosive liquids
Unsuitable: highly corrosive chemical environments
Sizing Data Required
  • required measurement range
  • required accuracy/precision
  • target object surface characteristics

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Signal drift or inaccuracy
Cause: Environmental contamination (dust, moisture, or chemical exposure) affecting sensor optics or electronics, or mechanical misalignment from vibration/impact.
Complete signal loss or intermittent operation
Cause: Electrical connection failure (corroded terminals, loose wiring), or internal component failure (damaged circuit board, power supply issues) due to voltage spikes or thermal stress.
Maintenance Indicators
  • Erratic or fluctuating readings on the display/control system without process changes
  • Unusual audible alarms or error codes from the associated control unit indicating sensor fault
Engineering Tips
  • Implement regular cleaning and inspection of the sensor lens/surface and electrical connections, using appropriate cleaning agents and ensuring seals are intact to prevent contamination.
  • Install surge protection devices on power and signal lines, and ensure proper mounting with vibration-damping hardware to minimize mechanical stress and electrical interference.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 61010-1:2010 - Safety requirements for electrical equipment for measurement, control, and laboratory use CE Marking - Conformity with EU health, safety, and environmental protection standards

Quoted from the published standard.

Manufacturing Precision
  • Measurement Accuracy: +/-0.01% of full scale
  • Repeatability: +/-0.005mm
Quality Inspection
  • Calibration Verification against NIST-traceable standards
  • Environmental Testing (temperature, humidity, vibration per IEC 60068-2 series)

Manufacturers of Height Sensor

Manufacturer profiles associated with Height Sensor.

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Technical documentation
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Manufacturing capability
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Inspection readiness
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Frequently Asked Questions

What is the typical measuring range of this height sensor?

The standard measuring range is 0–100 mm, but custom ranges are available. The actual range must be confirmed with the manufacturer for your specific model.

What output signals are available?

The standard output is a two-wire 4–20 mA loop, but other outputs may be available. Check with the supplier for options.

What is the operating temperature range?

The standard operating temperature range is -40 to 85°C, with an extended range available. Verify the exact limits for your application.

What protection class does the sensor have?

The protection class is IP65–IP67 per IEC 60529, meaning it is protected against dust and water ingress, including submersion. Confirm the rating for your specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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