LSR metering and mixing units · Drum or pail pumps, gear or plunger metering of A and B at 1:1, pigment streams, static mixer and ratio monitoring ahead of the injection unit
An LSR metering and mixing unit is the station that stands beside a silicone injection moulding machine and feeds it: follower plates press components A and B out of their drums or pails, a gear meter or a pair of plungers delivers them in a 1:1 ratio, a third stream adds pigment, and the combined stream passes a static mixer into the machine's injection unit. Whether parts cure evenly depends on how tightly this unit holds the ratio, how it warns before a drum runs empty, and how cool the mixed material stays on its way to the screw.
Metering, mixing and feeding units for two-part liquid silicone rubber (LSR): drum or pail pumps with follower plates, gear or plunger metering of components A and B at 1:1, pigment and additive streams, static mixers, ratio monitoring, refill alarms and the hoses and manifold to the injection unit. Complete LSR moulding machines and cells, with the injection unit, clamp, heated mould with cold runner and part removal, are covered on the Silicone molding machine (liquid silicone rubber injection moulding) page; general thermoplastic machines on the Injection molding machine page. Gear metering pumps and valves for resins, adhesives and sealants are covered on the Metering pump/valve set for resin page. Feeding and pressing equipment for solid (HCR) silicone is outside this page.
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Wacker describes LSR processing as metering devices pumping a 1:1 mixture of the A and B components into a static or dynamic mixer and from there into the metering cylinder of the injection moulding machine, with a separate metering device adding colourants or additives. [1]
Graco's Model 633 drives two double-acting plungers from a single shared cylinder so that material is delivered at a fixed 1:1 ratio; the ratio is tied to transducers on the A and B sides, and an audible and visible refill alarm is meant to keep the pumps from drawing a vacuum and wasting material. Its F4-5 unit for 20 litre pails meters instead with a helical gear whose multiple gear teeth measure flow in small increments, with individual pump drives. [4] [3]
Yizumi's LSR Series uses a pneumatic liquid silicone feeder with a secondary metering system and manual correction of the A/B ratio, and states a ratio error of less than 3%. [2]
Editorial note: a stated ratio error is only comparable between suppliers if the test is the same; ask how it was measured (weighed A and B shots, or transducer readings) and over how many cycles.
Give the supplier the LSR grade and its datasheet viscosities for A and B, drum or pail size, the shot volume and shots per hour of the moulding machine, the number and ratio of pigment or additive streams, the distance and hose route to the injection unit, the interface to the machine control, and whether the unit runs in a cleanroom.
02
Wacker recommends temperature control so that the metering cylinder and mixer do not rise above 40 °C, and notes that machines designed for standard LSR have an injection cylinder jacket that can be cooled. [1] Graco's F4-5 lists a maximum fluid temperature of 50 °C, a maximum fluid working pressure of 207 bar (3,000 psi) and a fluid viscosity window of 50,000 to 5,000,000 cP. [3]
Editorial note: the pump's 50 °C limit is a rating for the hardware; Wacker's 40 °C applies to the mixed material in the cylinder and mixer, so plan hose routing and any cooling against the lower figure. [3] [1]
Graco's Model 633 refills in three seconds at 1,700 psi pump pressure and feeds at up to 3,000 psi. [4] Editorial calculation: 1,700 psi is about 117 bar and 3,000 psi about 207 bar (1 psi = 0.0689 bar).
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Editorial calculation: 1,000 g per minute is 60 kg per hour and 5,000 g per minute 300 kg per hour, before allowing for the viscosity dependence both pages state. [5] [6]
| Unit | Metering principle | Published figures | Container |
|---|---|---|---|
| Graco F4-5 [3] | Helical gear meter, individual pump drives | 1:1; 207 bar; two additive streams 0.5–6%; 579 × 640 × 2209 mm | 20 l (5 gal) pails |
| Graco Model 633 [4] | Two double-acting plungers on one cylinder | 1:1 fixed; shot up to 150 cc (75 cc per cylinder); third and fourth stream option; PLC | Feed stations 657, 657-4, 659 |
| Guangyu 319 [5] | AB synchronous cylinder, micro feeding | 0–1,000 g in 60 s, depending on viscosity | 20 l barrel only |
| Guangyu 4000-2 [6] | Continuous 1:1 dosing for foaming and coating | 0–5,000 g in 60 s; material hardness 0–80 | 20 l or 200 l barrels |
04
| Part | Role | Fix in the order |
|---|---|---|
| Follower plates and pail or drum pumps | Push A and B out of their containers; 20 l pails on the F4-5. [3] | Container size; drum change time. |
| Gear meter or plungers | Meter A and B at 1:1. [3] [4] | Principle; shot or flow range. |
| Ratio transducers and refill alarm | Tie ratio to A and B readings; warn before drawing a vacuum. [4] | Alarm and stop logic. |
| Pigment or additive stream | Separate metering device; 0.5–6% on the F4-5. [1] [3] | Number of streams; ratio range. |
| Static or dynamic mixer | Blends A and B before the metering cylinder. [1] | Mixer type and element count. |
| Hoses, mixer and manifold | Standard on the Model 633. [4] | Length to the injection unit. |
| Controls | PLC on the Model 633. [4] | Signals to the moulding machine. |
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| Field | Published values | Ask the supplier for |
|---|---|---|
| Mix ratio | 1:1. [3] [4] [6] | Measured ratio error and method. |
| Output (g/min) | 0–1,000 g in 60 s for a 20 l barrel unit. [5] | Output at your viscosity. |
| Maximum working pressure (bar) | 207 bar (3,000 psi). [3] | Pressure at the machine inlet. |
| Viscosity range (cP) | 50,000–5,000,000 cP. [3] | Range for your grade. |
| Maximum fluid temperature (°C) | 50 °C rating; keep mixer below 40 °C. [3] [1] | Cooling of hoses and mixer. |
| Pigment or additive ratio (%) | 0.5–6%, two streams. [3] | Streams and accuracy. |
| Shot size (cc) | Up to 150 cc. [4] | Shot for your mould. |
| Container size (l) | 20 l pails; 20 or 200 l barrels. [3] [6] | Drum change method. |
| Supply voltage (V) | 95–264 V, 50/60 Hz, 4 A. [3] | Local supply. |
| Footprint (mm) | 579 × 640 × 2209 mm. [3] | Layout drawing. |
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Paste it into your enquiry below or into an email to a maker, then replace every bracket.
Material: [LSR grade; A and B viscosity; datasheet] Containers: [pail or drum size; changes per shift] Metering: [ratio accuracy; output or shot volume] Colour: [pigment streams; ratio range] Mixer: [static or dynamic; element count] Machine: [injection unit; distance; control interface] Room: [cleanroom or general shop]
Guangyu lists LSR feeding machines next to its LSR injection machines, and Yizumi's LSR Series includes a liquid silicone feeder.
Lists an LSR Series liquid silicone injection molding machine with water-cooled nozzle, mixing screw and liquid silicone feeder.
Product scope checked 2026-10-12
Lists liquid silicone rubber injection machines, LSR feeding machines and LSR sliding injection machines.
Product scope checked 2026-10-12
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Pumps feed A and B at 1:1 into a static or dynamic mixer; Graco uses either a helical gear meter or two plungers on one cylinder. [1] [3] [4]
Wacker recommends keeping the metering cylinder and mixer below 40 °C; one Graco unit is rated for fluid up to 50 °C. [1] [3]
Graco's F4-5 mixes two additive streams at 0.5 to 6%. [3]
Sources checked 2026-10-12. Graco is a maker of LSR metering equipment publishing data for two of its units; the Guangyu figures are from a Chinese maker's product pages; Wacker is a silicone maker describing LSR processing; Yizumi describes the feeder on its own LSR machine.
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