INDUSTRY COMPONENT

Active Catalytic Material

Active catalytic material is the core reactive substance in SCR catalysts that facilitates nitrogen oxide reduction through selective catalytic reduction.

Component Specifications

Definition
Active catalytic material refers to the chemically active component within Selective Catalytic Reduction (SCR) catalysts that enables the conversion of nitrogen oxides (NOx) into nitrogen (N2) and water (H2O) through redox reactions. These materials typically consist of metal oxides or zeolites that provide active sites for ammonia adsorption and NOx reduction at specific temperature ranges (typically 300-400°C).
Working Principle
The active catalytic material operates through adsorption and surface reaction mechanisms. Ammonia (NH3) adsorbs onto active sites, where it reacts with NOx gases (primarily NO and NO2) to form nitrogen and water vapor. The material provides optimal surface area and pore structure for gas diffusion while maintaining thermal stability and resistance to poisoning from sulfur compounds or particulates.
Materials
Typically composed of vanadium pentoxide (V2O5) supported on titanium dioxide (TiO2) with tungsten trioxide (WO3) or molybdenum trioxide (MoO3) as promoters. Alternative formulations include zeolite-based materials (such as Cu- or Fe-exchanged zeolites) for higher temperature applications. Material purity requirements: V2O5 >98%, TiO2 anatase phase >95%, with specific surface area 50-100 m²/g.
Technical Parameters
ParameterTypical rangeNotes & selection driver
Pore Volume0.2-0.4 cm³/g
Ammonia Slip<10 ppm
Surface Area50-100 m²/g
Promoter Content5-10 wt% WO3
Support MaterialTiO2 (anatase)
Thermal StabilityUp to 600°C
Average Pore Diameter10-20 nm
Active Component Loading1-5 wt% V2O5
NOx Conversion Efficiency>90%
Operating Temperature Range300-400°C

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards
ISO 8178, ISO 16183, DIN 70070, DIN EN 267

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Thermal degradation above 600°C
  • Sulfur poisoning from fuel contaminants
  • Physical fouling by particulate matter
  • Chemical poisoning by alkali metals
  • Ammonia slip exceeding regulatory limits
FMEA Triads
Trigger: Exposure to temperatures above 600°C
Failure: Thermal sintering reduces active surface area
Mitigation: Implement temperature monitoring and control systems; use thermal-stable support materials
Trigger: Sulfur compounds in exhaust gases
Failure: Formation of ammonium sulfate blocks active sites
Mitigation: Use low-sulfur fuels; implement periodic regeneration cycles
Trigger: Particulate accumulation
Failure: Physical blockage of pores reduces gas diffusion
Mitigation: Install upstream particulate filters; schedule regular maintenance cleaning

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance
±5% on active component loading; ±10% on conversion efficiency at specified conditions
Test Method
ISO 8178 for engine testing; laboratory testing using synthetic gas mixtures with FTIR analysis; accelerated aging tests per ISO 16183

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

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Manufacturers of Active Catalytic Material

Manufacturer profiles associated with Active Catalytic Material.

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Frequently Asked Questions

What is the primary function of active catalytic material in SCR systems?

The active catalytic material facilitates the chemical reduction of nitrogen oxides (NOx) to nitrogen and water using ammonia as a reducing agent, enabling compliance with emission regulations.

How does temperature affect active catalytic material performance?

Optimal performance occurs between 300-400°C. Below this range, reaction kinetics slow; above this range, thermal degradation and ammonia oxidation may occur, reducing efficiency.

What are common deactivation mechanisms for active catalytic materials?

Common deactivation includes poisoning by sulfur compounds, fouling by particulate matter, thermal sintering at high temperatures, and chemical poisoning from alkali metals or phosphorus.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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