Amino Emulsion Machine | High-Shear Emulsification System

Product Specifications

Technical details and manufacturing context for Amino Emulsion

Definition

This industrial emulsification machine is engineered specifically for creating stable amino acid emulsions used in pharmaceutical, cosmetic, and nutritional applications. The system combines precise temperature control, high-shear mixing technology, and homogenization to produce uniform dispersions of amino acids in oil or aqueous phases with controlled particle size distribution and enhanced bioavailability. Constructed with stainless steel 316L contact parts and food-grade PTFE seals, the machine is designed for hygienic processing. It offers a production capacity of 500–2000 L/h, motor power of 7.5–45 kW, and shear rates up to 10,000–50,000 rpm. Operating temperature can be controlled between 20–80 °C, and the achievable particle size ranges from 0.5 to 5 μm. The system has electrical requirements of 380–480 V AC, 50–60 Hz, and ingress protection rated IP54–IP65 (IEC 60529). The machine weighs 800–2500 kg and has approximate dimensions of 2000×1200×1800 mm (L×W×H). Optional Hastelloy contact parts are available. This equipment is intended for integration into production lines where consistent emulsion quality is critical. It is not a complete turnkey solution; ancillary systems for raw material feeding, cooling, and cleaning must be provided by the user. All performance figures are reference ranges and must be verified with the legal manufacturer for the specific model and application. The machine does not include any proprietary control software; standard industrial PLC interfaces are used. For compliance, users must confirm that the selected configuration meets local regulations and safety standards. The directory entry is for informational purposes only and does not constitute an offer for sale.

Working Principle

The amino emulsion machine operates by first dissolving amino acids in the aqueous phase using controlled heating and agitation. This solution is then introduced into the emulsification chamber where high-speed rotor-stator assemblies create intense shear forces, breaking down the dispersed phase into micron-sized droplets. Simultaneously, emulsifiers and stabilizers are added to form protective interfacial films around the droplets. The emulsion undergoes homogenization under controlled pressure and temperature conditions to achieve uniform particle size distribution, followed by cooling and stabilization phases to ensure product consistency and shelf stability.

Common Materials

Stainless Steel 316L, Food-grade PTFE, High-strength Aluminum Alloy

Technical Parameters

Parameter	Typical range	Notes & selection driver
Production CapacityRequired	500–2000 L/h	Maximum output rate of emulsion production
Motor PowerRequired	7.5–45 kW	Total power of mixing and homogenization motors
Shear RateRequired	10000–50000 rpm	Maximum rotational speed of rotor-stator assembly
Temperature RangeRequired	20–80 °C	Controllable operating temperature range
Particle SizeRequired	0.5–5 μm	Controllable emulsion droplet size range
Voltage	380–480 V AC	Three-phase; other voltages on request
Frequency	50–60 Hz	Auto-sensing
Ingress Protection	IP54–IP65	Higher for washdown environmentsIEC 60529
Material	SS316L	Contact parts; optional HastelloyASTM A240
Weight	800–2500 kg	Depends on configuration
Dimensions (L×W×H)	2000×1200×1800 mm	Approximate; varies by model

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Main Mixing Vessel
Primary container for amino acid solution preparation and initial mixing

Material: Stainless steel with temperature control jacket
High-Shear Emulsification Head
Creates intense shear forces to break down phases into fine droplets

Material: Stainless steel rotor-stator assembly
Homogenization Unit
Further reduces particle size and ensures uniform distribution

Material: High-pressure stainless steel pump and valve assembly
Temperature Control System
Maintains precise temperature throughout emulsification process

Material: Heating/cooling coils with PID controllers
Control Panel
Central interface for process parameter monitoring and adjustment

Material: Industrial-grade PLC with touchscreen interface
Inline Filtration System
Removes particulates and ensures product purity

Material: Stainless steel filter housing with replaceable cartridges

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Amino Emulsion.

Manufacturers of Amino Emulsion

Manufacturer profiles associated with Amino Emulsion.

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Frequently Asked Questions

What materials are used for contact parts?

Standard contact parts are made of stainless steel 316L (ASTM A240) with food-grade PTFE seals. Optional Hastelloy is available for enhanced corrosion resistance. Always confirm material compatibility with your specific product and cleaning agents.

What is the typical production capacity?

The machine offers a production capacity range of 500–2000 L/h, depending on the model and configuration. Actual throughput depends on the emulsion formulation, viscosity, and required particle size. Verify the exact capacity with the manufacturer for your application.

Can the machine handle temperature-sensitive amino acids?

Yes, the system provides precise temperature control within 20–80 °C, allowing processing of heat-sensitive compounds. However, the specific temperature limits for your product must be validated during process development.

What are the electrical requirements?

The machine requires a three-phase power supply of 380–480 V AC, 50–60 Hz, with auto-sensing frequency. Ingress protection is rated IP54–IP65 (IEC 60529) depending on the enclosure. Ensure your facility's electrical infrastructure matches these specifications.

Data Basis

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Preliminary Technical Classification

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pressure:	Up to 10 bar
flow rate:	50 to 5000 L/h
temperature:	5°C to 80°C

Amino Emulsion

Product Specifications

Industry Taxonomies & Aliases

Industrial Ecosystem & Supply Chain Structure

Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards