Editorial Technical Reference

Main Flange Body

This page explains how Main Flange Body is classified within Chemical Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The primary structural flange component of a chemical reactor sealing gland assembly.

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Product Specifications

Technical details and manufacturing context for Main Flange Body

Definition
The Main Flange Body is a central structural component used in chemical reactor sealing gland assemblies. It provides the mounting interface and load-bearing framework that connects the sealing mechanism to the reactor vessel. This component ensures proper alignment of the gland assembly, distributes mechanical stresses evenly, and maintains the integrity of the sealing system under operational conditions. It is typically machined from stainless steel, with material grade 316L specified for corrosive media, and is available in nominal diameters from DN50 to DN300, with pressure ratings from PN10 to PN40 per ISO 7005-1. The operating temperature range is -20°C to 200°C, with a note that above 200°C a special gasket is required. Surface roughness of the flange face is specified as Ra 0.8–3.2 μm, while the sealing surface finish is Ra 0.4–1.6 μm per ISO 4287. Flatness tolerance is 0.05–0.10 mm per ISO 2768-mK, critical for uniform gasket compression. Bolt hole diameters range from 18 to 26 mm, with 4 to 12 bolt holes evenly spaced per ISO 7005-1. The weight ranges from 5 to 80 kg, affecting handling and support. All listed values are reference ranges that must be verified for the specific model and application. The component is designed to transfer clamping forces evenly across sealing surfaces, maintain geometric alignment, and withstand internal pressure and thermal expansion forces during reactor operation. It is essential to confirm model-specific parameters and applicable standards with the legal manufacturer or supplier before procurement.
Working Principle
The Main Flange Body functions by providing a rigid, precisely machined interface between the reactor vessel and the sealing gland components. It transfers clamping forces evenly across the sealing surfaces, maintains geometric alignment of the gland assembly, and withstands internal pressure and thermal expansion forces during reactor operation. The flange body is bolted to the reactor nozzle, and the sealing gland components are mounted on it. The flatness tolerance and surface finish are critical to ensure uniform gasket compression, preventing leaks. The material grade, such as 316L, provides corrosion resistance for chemical media. The design must accommodate the specified pressure rating and temperature range, with appropriate gasket selection for higher temperatures.
Common Materials
Stainless Steel 316L
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN50–DN300 mmMatches pipe sizeISO 7005-1
Pressure RatingPN10–PN40 barHigher rating increases wall thicknessISO 7005-1
Operating Temperature-20–200 °CAbove 200°C requires special gasket
Material Grade304/316L316L for corrosive mediaASTM A182
Surface RoughnessRa 0.8–3.2 μmSmoother for gasket sealingISO 1302
Flatness Tolerance0.05–0.10 mmCritical for uniform gasket compressionISO 2768-mK
Bolt Hole Diameter18–26 mmMatches bolt sizeISO 273
Number of Bolt Holes4–12Evenly spacedISO 7005-1
Weight5–80 kgAffects handling and support
Sealing Surface FinishRa 0.4–1.6 μmSmoother for metal gasketsISO 4287

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 150 bar (2175 psi)
other spec: Slurry concentration up to 40% solids by weight, flow rate dependent on flange size and system design
temperature: -40°C to 400°C
Media Compatibility
✓ Acidic chemical media (pH 2-6) ✓ High-purity pharmaceutical solutions ✓ Corrosive slurry mixtures
Unsuitable: Hydrofluoric acid environments
Sizing Data Required
  • Reactor operating pressure (bar/psi)
  • Flange nominal diameter (mm/inches)
  • Required sealing surface finish (Ra value in μm)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Gasket failure
Cause: Improper bolt torque leading to uneven compression, material degradation from chemical exposure, or thermal cycling causing creep relaxation
Flange face corrosion/pitting
Cause: Electrochemical corrosion due to dissimilar metals, chemical attack from process fluids, or erosion from high-velocity particulate flow
Maintenance Indicators
  • Visible fluid leakage around flange gasket interface
  • Audible hissing or whistling indicating pressure loss through compromised seal
Engineering Tips
  • Implement controlled bolt tightening sequence with calibrated torque wrenches to ensure even gasket compression and proper flange alignment
  • Apply appropriate protective coatings on flange faces and use corrosion-resistant gasket materials compatible with process media and operating temperatures

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 7005-1:2011 (Flanges for pipes, valves, fittings) ASME B16.5:2020 (Pipe Flanges and Flanged Fittings) DIN EN 1092-1:2018 (Flanges and their joints)

Quoted from the published standard.

Manufacturing Precision
  • Bore Diameter: +/- 0.05 mm
  • Flange Face Flatness: 0.1 mm per 300 mm diameter
Quality Inspection
  • Dye Penetrant Test (for surface defects)
  • Dimensional Verification (using CMM or precision gauges)

Manufacturers of Main Flange Body

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Frequently Asked Questions

What is the primary function of the Main Flange Body?

The Main Flange Body provides the structural interface between the reactor vessel and the sealing gland assembly. It transfers clamping forces, maintains alignment, and withstands operational stresses to ensure sealing integrity.

What materials are available for the Main Flange Body?

The material on file is Stainless Steel 316L, which is suitable for corrosive media. Other grades may be available but must be confirmed with the manufacturer.

What are the typical size and pressure ranges?

Nominal diameters range from DN50 to DN300, and pressure ratings from PN10 to PN40 per ISO 7005-1. These are reference ranges; exact values depend on the specific model.

Why is surface finish important for this component?

Surface finish, such as Ra 0.8–3.2 μm on the flange face and Ra 0.4–1.6 μm on the sealing surface, is critical for achieving uniform gasket compression and preventing leaks. Verify the required finish for your application.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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