INDUSTRY COMPONENT

Active LiFePO4 Particles

Active LiFePO4 particles are the electrochemically active component in lithium iron phosphate cathode materials, enabling lithium-ion battery operation through reversible lithium insertion/extraction.

Component Specifications

Definition
Active LiFePO4 (Lithium Iron Phosphate) particles are crystalline nanomaterials that serve as the primary cathode active material in LFP batteries. These particles possess an olivine crystal structure (space group Pnma) that provides stable lithium-ion diffusion pathways. Their electrochemical activity stems from the reversible redox reaction between Fe²⁺/Fe³⁺ during charge/discharge cycles, with lithium ions moving in and out of the crystal lattice through one-dimensional channels. Particle size distribution (typically 50-500 nm), morphology (spherical or irregular), and carbon coating quality directly determine battery performance metrics including specific capacity, rate capability, and cycle life.
Working Principle
Operates through electrochemical intercalation/deintercalation mechanism. During charging, lithium ions extract from LiFePO4 particles (forming FePO4) and migrate through electrolyte to anode. During discharging, lithium ions re-insert into the crystal structure (reforming LiFePO4). The olivine structure provides stable framework with minimal volume change (<2%) during cycling, while carbon coating enhances electronic conductivity.
Materials
Lithium iron phosphate (LiFePO4) with olivine crystal structure, typically carbon-coated (1-3 wt% carbon) to improve conductivity. May contain dopants (e.g., Mg, Zn, Ti) for enhanced ionic conductivity. Purity: >99.5% for battery-grade materials.
Technical Parameters
  • Tap Density 1.2-1.6 g/cm³
  • Iron Content 35-36 wt%
  • Particle Size 50-500 nm (D50 typically 100-200 nm)
  • Carbon Content 1-3 wt%
  • Lithium Content 4.4-4.5 wt%
  • Voltage Plateau 3.2-3.4 V vs. Li/Li⁺
  • Moisture Content <500 ppm
  • Specific Capacity 150-165 mAh/g (theoretical 170 mAh/g)
  • Phosphorus Content 19-20 wt%
  • Specific Surface Area 10-30 m²/g
Standards
ISO 12405-4, IEC 62660-1, UL 1642, GB/T 30835

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Active LiFePO4 Particles.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Lithium plating at high charge rates
  • Capacity fade from iron dissolution
  • Poor low-temperature performance
  • Moisture sensitivity leading to HF formation
  • Carbon coating inhomogeneity
FMEA Triads
Trigger: Insufficient carbon coating
Failure: Poor electronic conductivity leading to capacity loss and voltage drop
Mitigation: Implement controlled carbonization process with in-line Raman spectroscopy monitoring
Trigger: Particle size distribution too broad
Failure: Inconsistent electrochemical performance and electrode coating defects
Mitigation: Use multiple classification steps (air classification, sieving) with laser diffraction monitoring
Trigger: Trace moisture contamination
Failure: HF acid formation degrading electrolyte and causing capacity fade
Mitigation: Maintain <100 ppm moisture in processing environment with continuous dew point monitoring

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Particle size D90/D10 ratio < 3.0, Carbon content ±0.2%, Metal impurities < 50 ppm each
Test Method
XRD for crystal structure, BET for surface area, Laser diffraction for particle size, TGA for carbon content, ICP-OES for elemental analysis

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Frequently Asked Questions

Why are LiFePO4 particles considered safer than other cathode materials?

LiFePO4 has exceptional thermal and chemical stability due to strong P-O covalent bonds in the olivine structure. It doesn't release oxygen at high temperatures (unlike layered oxides), preventing thermal runaway. The stable 3.2V plateau also reduces risk of lithium plating.

What determines the rate capability of LiFePO4 particles?

Rate capability depends on particle size (smaller particles = shorter diffusion paths), carbon coating quality (electronic conductivity), and crystal orientation. Optimal carbon coating (1-3%) creates conductive networks while maintaining lithium diffusion pathways.

How does particle morphology affect battery performance?

Spherical particles provide better packing density and electrode uniformity. Irregular particles may offer higher surface area but poorer processing characteristics. Nano-sized particles enhance rate capability but may reduce tap density and increase electrolyte decomposition.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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