INDUSTRY COMPONENT

Battery Housing

Protective enclosure for batteries in remote control devices, ensuring safety and structural integrity.

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Component Specifications

Definition
A battery housing is a precision-engineered component designed to securely contain and protect batteries within remote control devices. It provides mechanical support, electrical insulation, thermal management, and environmental protection while maintaining accessibility for battery replacement. The housing must accommodate standard battery sizes (AA, AAA, button cells) with proper polarity alignment and contact mechanisms.
Working Principle
The battery housing functions as a protective barrier that isolates batteries from external mechanical stress, moisture, dust, and electrical short circuits. It incorporates spring-loaded contacts or conductive pads to establish reliable electrical connections between batteries and the device's circuitry. The housing's structural design ensures proper battery orientation, prevents reverse insertion, and facilitates easy installation/removal through sliding compartments, hinged doors, or screw-secured covers.
Materials
Common materials include ABS plastic (UL94 V-0 rated for flame resistance), polycarbonate (for impact resistance), or polypropylene (for chemical resistance). Metal variants may use aluminum alloys (for EMI shielding) or stainless steel (for corrosion resistance). Material selection depends on required mechanical strength, weight, cost, and regulatory compliance.
Technical Parameters
  • Weight 5-20 grams (plastic), 10-40 grams (metal)
  • IP Rating IP54 (dust and splash resistant)
  • Dimensions Standardized to fit AA/AAA/CR2032 batteries
  • Voltage Isolation >500V AC
  • Flammability Rating UL94 V-0 or equivalent
  • Operating Temperature -20°C to +60°C
Standards
IEC 60086, UL 2054, ISO 14001, RoHS

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Battery Housing.

battery compartment remote control battery holder electronic housing battery enclosure plastic battery case AA battery holder AAA battery compartment Battery Housing Battery Housing in Computer, Electronic and Optical Product Manufacturing

Parent Products

This component is used in the following industrial products

Remote Control

A handheld electronic device used to wirelessly operate and control the functions of a truck-mounted concrete pump from a safe distance.

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Engineering Analysis

Risks & Mitigation
  • Battery leakage causing corrosion
  • Electrical short circuits
  • Mechanical failure of latch mechanisms
  • Inadequate ventilation leading to heat buildup
FMEA Triads
Trigger: Poor material selection
Failure: Cracking under mechanical stress
Mitigation: Use impact-resistant polymers like polycarbonate or ABS with proper wall thickness
Trigger: Inadequate sealing
Failure: Moisture ingress causing corrosion
Mitigation: Implement gaskets or ultrasonic welding for moisture resistance
Trigger: Weak spring contacts
Failure: Intermittent electrical connection
Mitigation: Use beryllium copper or phosphor bronze springs with proper tempering

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.2mm for critical dimensions, ±0.5° for angular features
Test Method
Drop testing (1.5m height), insertion/extraction cycles (5000+), environmental chamber testing (-20°C to +60°C)

Buyer Feedback

★★★★☆ 4.7 / 5.0 (27 reviews)

"The Battery Housing we sourced perfectly fits our Computer, Electronic and Optical Product Manufacturing production line requirements."

"Found 21+ suppliers for Battery Housing on CNFX, but this spec remains the most cost-effective."

"The technical documentation for this Battery Housing is very thorough, especially regarding technical reliability."

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Frequently Asked Questions

What are the main failure modes of battery housings?

Common failures include cracked covers from repeated opening, broken battery contacts, corrosion from leaking batteries, and latch mechanism wear.

How do you ensure proper battery polarity in the housing?

Polarity is ensured through molded polarity symbols (+/-), physical keying that prevents reverse insertion, and asymmetrical contact placement.

Can battery housings be customized for different remote control designs?

Yes, they can be custom molded to match specific form factors, but must maintain standard battery compartment dimensions for compatibility with common batteries.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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