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Metal Housing/Flange Component – Electrical Equipment Manufacturing

Component Specifications

Definition

A precision-engineered metal component designed as part of an electrical feedthrough system, serving as the primary structural interface between electrical conductors and the surrounding environment. It provides mechanical support for electrical terminals, ensures hermetic sealing to prevent fluid/gas ingress, maintains electrical insulation between conductors and the housing, and facilitates secure mounting to equipment or enclosures. The flange portion typically includes bolt patterns for attachment while the housing section contains insulated passages for conductor routing.

Working Principle

The metal housing/flange operates by creating a sealed mechanical barrier between different pressure or environmental zones while allowing electrical conductors to pass through. It maintains electrical isolation through insulating materials (ceramics, glass, or polymers) embedded within the metal structure, prevents leakage through precision-machined sealing surfaces, and distributes mechanical loads via its flange design. The component withstands thermal expansion differentials between metal and insulating materials while maintaining seal integrity.

Materials

Stainless steel (304, 316, 316L), aluminum alloys (6061-T6, 7075), nickel alloys (Inconel 625, Hastelloy C-276) with insulating materials including alumina ceramics (Al2O3 95-99.5%), glass (borosilicate, soda-lime), or high-temperature polymers (PEEK, PTFE). Surface treatments: passivation, electropolishing, or nickel plating for corrosion resistance.

Technical Parameters

Leak Rate <1×10⁻⁹ mbar·L/s
Voltage Rating Up to 100 kV
Pressure Rating Up to 1000 bar
Flange Standards ANSI, DIN, JIS
Temperature Range -200°C to +800°C
Dielectric Strength >20 kV/mm
Insulation Resistance >10¹² Ω

Standards

ISO 286-2, DIN 24960, IEC 60079, ASME B16.5

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Metal Housing/Flange.

Parent Products

This component is used in the following industrial products

Electrical Feedthrough

A sealed component that allows electrical conductors to pass through the wall of a sealed enclosure while maintaining the enclosure's integrity.

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Engineering Analysis

Risks & Mitigation

Metal-to-ceramic joint failure due to thermal expansion mismatch
Stress corrosion cracking in chloride environments
Electrical tracking across insulation surfaces
Seal degradation at extreme temperatures
Galvanic corrosion in mixed-material assemblies

FMEA Triads

Trigger: Thermal cycling exceeding design limits
Failure: Cracking at metal-ceramic interface leading to loss of hermetic seal
Mitigation: Implement thermal stress analysis during design, use graded seals or compliant layers, specify operating temperature ranges, and conduct thermal cycle testing

Trigger: Improper installation torque
Failure: Flange distortion or insulator cracking causing electrical failure
Mitigation: Provide clear torque specifications, include torque-limiting features, train installation personnel, and use calibrated torque tools

Trigger: Corrosive environment exposure
Failure: Material degradation leading to loss of structural integrity or electrical leakage
Mitigation: Select corrosion-resistant materials (316L stainless steel, nickel alloys), apply protective coatings, specify environmental limits, and implement regular inspection protocols

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance

±0.05 mm for critical sealing surfaces, ±0.1 mm for mounting features, Ra 0.8 μm maximum for sealing surfaces

Test Method

Helium leak testing per ISO 15848, high-potential testing per IEC 60243, thermal cycling per MIL-STD-810, salt spray testing per ASTM B117

Buyer Feedback

★★★★☆ 4.7 / 5.0 (25 reviews)

"Reliable performance in harsh Electrical Equipment Manufacturing environments. No issues with the Metal Housing/Flange so far."

"Testing the Metal Housing/Flange now; the technical reliability results are within 1% of the laboratory datasheet."

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

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Frequently Asked Questions

What is the primary function of a metal housing/flange in electrical feedthroughs?

The primary functions are: providing structural support for electrical terminals, ensuring hermetic sealing between different environments, maintaining electrical insulation between conductors and housing, and enabling secure mounting to equipment.

What materials are commonly used for high-temperature applications?

For high-temperature applications (>500°C), nickel alloys like Inconel or Hastelloy are used with alumina ceramics (99.5% Al2O3) for insulation, capable of withstanding temperatures up to 800°C.

How is leak tightness verified in these components?

Leak tightness is verified through helium mass spectrometry testing per ISO 15848 standards, typically requiring leak rates below 1×10⁻⁹ mbar·L/s for hermetic applications.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

Metal Housing/Flange