Beamhouse Module for Leather Processing | Integrated System Component

Product Specifications

Technical details and manufacturing context for Beamhouse Module

Definition

The Beamhouse Module is a critical component of the Integrated Leather Processing System responsible for the preparatory stages of leather production. It handles the initial treatment of raw hides, including soaking, liming, fleshing, and deliming processes to remove hair, flesh, and other impurities, making the hides ready for the subsequent tanning process. This module is designed to operate as part of a larger automated system, with each stage controlled to ensure consistent preparation of hides for downstream operations. The module typically includes processing chambers or zones where hides are subjected to chemical baths and mechanical actions. The materials used in its construction include stainless steel and chemical-resistant polymers, which are selected to withstand the corrosive chemicals and mechanical stresses involved. The module's processing capacity ranges from 100 to 500 kg per batch, with drum speeds adjustable between 2 and 12 rpm. It operates within an ambient temperature range of 10 to 40 °C, and requires a pneumatic operating pressure of 0.4 to 0.6 MPa for valves. Water consumption is estimated at 2 to 4 cubic meters per ton of raw hides. The total installed electrical power is between 15 and 45 kW, with a three-phase supply of 380 to 480 V AC and a frequency of 50 to 60 Hz. Electrical enclosures are rated IP54 to IP65 per IEC 60529. Wetted parts are made of stainless steel grades 304 to 316 per ASTM A240. The module's dry weight ranges from 5000 to 15000 kg, and it requires a floor area of 20 to 60 square meters. These specifications are reference ranges and must be verified for the specific model and application. The module is not a standalone product but a component of a larger system, and its performance depends on integration with other modules. For detailed technical data, procurement, and compliance verification, consult the legal manufacturer or supplier.

Working Principle

The module operates through a series of automated chemical and mechanical processes. Raw hides are sequentially processed through different chambers or zones where they are subjected to specific chemical baths (soaking, liming) and mechanical actions (fleshing, splitting) to clean, soften, and prepare the collagen structure for tanning. The process begins with soaking to rehydrate and clean the hides, followed by liming to loosen hair and swell the hide. Fleshing removes excess flesh and fat, and deliming adjusts the pH for subsequent enzymatic or chemical treatments. Each stage is controlled by the system's automation, with parameters such as drum speed and temperature monitored to ensure consistent results. The module's design allows for batch processing, with capacities and cycle times varying based on hide type and desired output. The chemical and mechanical actions are carefully balanced to avoid damage to the hide structure while effectively removing impurities. The module is designed to integrate with upstream and downstream modules, with interfaces for material transfer and control signals. Proper operation requires adherence to specified parameters and regular maintenance to prevent wear and corrosion. The working principle is based on established leather processing techniques, adapted for automated, integrated systems.

Common Materials

Stainless Steel, Chemical-resistant polymers, Raw animal hides

Technical Parameters

Parameter	Typical range	Notes & selection driver
Processing Capacity	100–500 kg/batch	Typical batch size for raw hides
Drum Speed	2–12 rpm	Adjustable for process requirements
Temperature Range	10–40 °C	Operating ambient temperature
Operating Pressure	0.4–0.6 MPa	For pneumatic valves
Water Consumption	2–4 m³/t	Per ton of raw hides
Electrical Power	15–45 kW	Total installed power
Voltage	380–480 V AC	Three-phase supplyIEC 60038
Frequency	50–60 Hz	Mains frequency
Ingress Protection	IP54–IP65	For electrical enclosuresIEC 60529
Material Grade	304–316 SS	Stainless steel for wetted partsASTM A240
Weight	5000–15000 kg	Module dry weight
Footprint	20–60 m²	Required floor area

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Soaking Drum
Rehydrates and cleans raw hides to remove salt and dirt

Material: Stainless Steel
Liming Vat
Chemical treatment to remove hair and epidermis from hides

Material: Chemical-resistant polymer
Fleshing Machine
Mechanically removes remaining flesh and fat from hides

Material: Stainless Steel
Deliming Bath
Neutralizes alkaline chemicals from the liming process

Material: Chemical-resistant polymer
Splitting Machine
Splits the limed hide to the required thickness before it goes on to tanning.
Automation Control System
Runs the sequence through the chambers and holds drum speed and temperature to the set values.

Manufacturers of Beamhouse Module

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Frequently Asked Questions

What is the primary function of the Beamhouse Module?

The Beamhouse Module performs the initial preparation of raw hides before tanning, including soaking, liming, fleshing, and deliming to remove hair, flesh, and impurities, making the hides ready for tanning.

What are the typical processing capacity and drum speed ranges?

The processing capacity is typically 100–500 kg per batch, and the drum speed is adjustable between 2 and 12 rpm, depending on process requirements.

What materials are used in the construction of the module?

The module is constructed with stainless steel and chemical-resistant polymers. Wetted parts are typically stainless steel grades 304–316 per ASTM A240.

What standards should be considered for verification?

Relevant standards include IEC 60038 for voltage, IEC 60529 for ingress protection, and ASTM A240 for stainless steel grades. Always verify compliance with the manufacturer.

Data Basis

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Preliminary Technical Classification

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pressure:	0-2 bar
flow rate:	50-200 m³/h
temperature:	15-35°C
slurry concentration:	5-15% solids by weight

Beamhouse Module

Product Specifications

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Application Fit & Sizing Matrix

Reliability & Engineering Risk Analysis

Compliance & Manufacturing Standards