Compression Module: Stroke Length 200 mm, Max Force 50 kN

Q: What maintenance does the compression module require?

Regular inspection of seals and lubrication points every 500 operating hours, calibration of force sensors annually, and hydraulic fluid/pneumatic filter replacement per manufacturer schedule.

Q: Can this module be retrofitted to older index builders?

Yes, with compatible mounting interfaces and control system integration. Requires verification of power supply, communication protocols, and mechanical clearance.

Component Specifications

Definition

The Compression Module is a critical electromechanical component within Index Builder machines designed to apply calibrated compressive force to materials during indexing cycles. It consists of a hydraulic or pneumatic actuator system, force sensors, pressure regulators, and a control interface that ensures consistent compression according to programmed parameters. This module maintains material integrity while achieving required density and dimensional stability during automated indexing processes.

Working Principle

Operates through a closed-loop control system where a programmable logic controller (PLC) sends signals to hydraulic/pneumatic valves, activating pistons that apply downward force. Force sensors provide real-time feedback to adjust pressure, ensuring precise compression within specified tolerances. The system follows a compression-hold-release sequence synchronized with the machine's indexing mechanism.

Materials

Cylinder body: ASTM A36 steel or aluminum alloy 6061-T6; Piston rod: Chrome-plated steel (AISI 1045); Seals: Nitrile rubber (NBR) or polyurethane; Mounting brackets: Carbon steel with zinc plating; Sensor housing: IP67-rated stainless steel.

Technical Parameters

Parameter	Typical range	Notes & selection driver
Interface	EtherCAT, Profinet, Modbus TCP
Max Force	50 kN
Power Supply	24 VDC, 5A
Repeatability	±0.1 mm
Response Time	<0.5 sec
Stroke Length	200 mm
Operating Pressure	0.5-10 MPa

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 4414, ISO 1219, DIN 24342, ISO 13849-1

Parent Products

This component is used in the following industrial products

Index Builder

A software component within a Log Indexer system responsible for creating and organizing searchable data structures from log entries.

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Engineering Analysis

Risks & Mitigation

Overpressure causing component failure
Misalignment leading to uneven compression
Sensor drift affecting force accuracy
Seal degradation from contamination

FMEA Triads

Trigger: Hydraulic fluid contamination
Failure: Valve blockage or seal damage
Mitigation: Install 10-micron filters and implement regular fluid analysis

Trigger: Electrical interference
Failure: Erratic sensor readings
Mitigation: Use shielded cables and proper grounding per IEC 61000 standards

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

Force accuracy: ±2% of full scale; Position repeatability: ±0.15 mm

Test Method

ISO 19973-2 for pneumatic components, ISO 4413 for hydraulic systems, with cyclic endurance testing at 120% rated load

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

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CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Compression Module

Manufacturer profiles associated with Compression Module.

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Frequently Asked Questions

What maintenance does the compression module require?