INDUSTRY COMPONENT

Mounting Bore

A precisely machined bore in a forged gear blank designed for secure mounting and alignment in mechanical assemblies.

Component Specifications

Definition
A mounting bore is a critical cylindrical feature machined into a precision forged gear blank, typically serving as the primary interface for attaching the gear to a shaft or hub. It ensures proper concentricity, torque transmission, and axial positioning within mechanical power transmission systems. The bore's dimensions, surface finish, and geometric tolerances are precisely controlled to maintain alignment with gear teeth and prevent operational issues like vibration or premature wear.
Working Principle
The mounting bore functions by providing a precise interference or clearance fit with a mating shaft, secured via mechanical fasteners (e.g., keys, splines, or set screws). It transfers rotational forces from the gear teeth to the shaft while maintaining radial and axial alignment through controlled tolerances and surface contact. In operation, it ensures minimal runout and balanced load distribution across the gear-shaft interface.
Materials
Typically matches the gear blank material: alloy steels (e.g., AISI 4140, 4340), carbon steels, or specialty alloys. Hardness ranges from 28-45 HRC post-heat treatment. Surface treatments may include nitriding or carburizing for wear resistance.
Technical Parameters
ParameterTypical rangeNotes & selection driver
DepthAs per gear width specifications
Roundness≤ 0.01 mm
Concentricity≤ 0.02 mm relative to pitch diameter
Surface FinishRa 1.6 μm or better
Diameter ToleranceH7 or tighter

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards
ISO 286, DIN 7154, ISO 1101

Engineering Analysis

Risks & Mitigation
  • Misalignment causing gear wear
  • Inadequate fit leading to slippage
  • Surface defects inducing stress concentrations
FMEA Triads
Trigger: Improper machining tolerances
Failure: Shaft misalignment and excessive vibration
Mitigation: Implement statistical process control (SPC) and regular gauge calibration
Trigger: Material fatigue or corrosion
Failure: Bore deformation or cracking under load
Mitigation: Use corrosion-resistant materials and apply protective coatings

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance
ISO 286 for dimensional tolerances, ISO 1101 for geometric tolerances
Test Method
Coordinate measuring machines (CMM), bore gauges, surface profilometers

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Mounting Bore

Manufacturer profiles associated with Mounting Bore.

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Frequently Asked Questions

What is the primary function of a mounting bore in a gear blank?

It provides a precise interface for attaching the gear to a shaft, ensuring accurate alignment, torque transmission, and minimal vibration in mechanical systems.

How are mounting bores typically secured to shafts?

Common methods include keyways, splines, tapered fits, or set screws, chosen based on torque requirements and assembly/disassembly needs.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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