INDUSTRY COMPONENT

Plate

Arc splitter plates are insulating components that extinguish electrical arcs by dividing them into smaller segments in circuit breakers and switches.

Component Specifications

Definition
Arc splitter plates, also known as deion plates, are critical components in electrical interruption devices such as circuit breakers, contactors, and switches. They consist of multiple parallel metal plates separated by insulating materials, arranged within an arc chute. When an electrical arc forms during circuit interruption, these plates split the arc into smaller segments, increasing its voltage requirement and cooling it rapidly through thermal conduction and deionization, thereby extinguishing the arc and preventing damage to equipment.
Working Principle
Arc splitter plates operate on the principle of arc division and cooling. When an electrical arc is drawn between contacts, it is forced into the plate assembly. The plates divide the single arc into multiple shorter arcs in series, each requiring additional voltage to sustain. Simultaneously, the metal plates absorb heat from the arc through thermal conduction, while the insulating gaps promote deionization of the plasma by cooling and recombination of ions, rapidly increasing arc resistance until current cannot be maintained and the arc is extinguished.
Materials
Typically made from steel, stainless steel, or copper alloys for conductive plates, with insulating spacers of ceramic, mica, or high-temperature plastics like polyamide or phenolic resins. Plates are often coated with arc-resistant materials such as zinc or tin to reduce erosion.
Technical Parameters
  • Plate Spacing 1-10 mm
  • Plate Thickness 0.5-3 mm
  • Operating Voltage Up to 1000V AC/DC
  • Dielectric Strength >10 kV/mm
  • Temperature Resistance -40°C to 200°C
  • Current Interruption Rating 10-6300A
Standards
ISO 8820, DIN EN 60947, IEC 60947

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Plate.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Arc flash if plates are damaged or misaligned
  • Reduced interrupting capacity due to plate erosion
  • Insulation failure from contamination or overheating
FMEA Triads
Trigger: Plate erosion from repeated arcing
Failure: Reduced arc splitting efficiency, leading to prolonged arcing and potential equipment damage
Mitigation: Use erosion-resistant coatings, regular inspection, and replacement per maintenance schedules
Trigger: Contamination (dust, moisture) on plates
Failure: Decreased dielectric strength, risk of flashover or short circuit
Mitigation: Sealed enclosures, periodic cleaning, and humidity control
Trigger: Incorrect plate spacing or alignment
Failure: Ineffective arc division, overheating, and possible arc reignition
Mitigation: Precision assembly, alignment checks, and adherence to design tolerances

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Plate spacing tolerance ±0.2 mm, flatness within 0.1 mm per 100 mm
Test Method
Dielectric withstand test per IEC 60947, arc interruption testing in certified labs

Buyer Feedback

★★★★☆ 4.5 / 5.0 (19 reviews)

"Standard OEM quality for Machinery and Equipment Manufacturing applications. The Plate arrived with full certification."

"Great transparency on the Plate components. Essential for our Machinery and Equipment Manufacturing supply chain."

"The Plate we sourced perfectly fits our Machinery and Equipment Manufacturing production line requirements."

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Frequently Asked Questions

What is the main function of an arc splitter plate?

To extinguish electrical arcs by splitting them into smaller segments, increasing voltage requirement and cooling the plasma to prevent equipment damage.

How do arc splitter plates improve circuit breaker safety?

They rapidly quench arcs during interruption, reducing arcing time, minimizing contact erosion, and preventing fires or insulation failure.

Can arc splitter plates be replaced individually?

Yes, but replacement must match original specifications for material, spacing, and dielectric properties to maintain safety and performance.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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