Position Sensor Mount: Load Capacity 2kg max sensor weight

Component Specifications

Definition

A specialized mechanical component designed to securely mount and align position sensors on dancer roller assemblies in web handling and tension control systems. It ensures precise sensor positioning relative to the roller's movement for accurate displacement measurement.

Working Principle

Provides rigid mechanical interface between position sensor and dancer roller frame, maintaining consistent alignment through roller oscillations. Typically incorporates adjustable features for fine-tuning sensor position relative to roller pivot point.

Materials

Aluminum alloy 6061-T6 or stainless steel 304/316, anodized or powder-coated for corrosion resistance

Technical Parameters

Parameter	Typical range	Notes & selection driver
Load Capacity	2kg max sensor weight
Adjustment Range	±15mm linear, ±5° angular
Mounting Pattern	Standard sensor-specific (e.g., M8x1.25, 1/4-20 UNC)
Temperature Range	-20°C to +85°C
Vibration Resistance	Up to 5g @ 10-500Hz

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 2768-mK, DIN 6885

Parent Products

This component is used in the following industrial products

Dancer Roller

A tension-sensing roller that moves vertically or horizontally to maintain consistent web tension in continuous processing systems.

View Product Details

Engineering Analysis

Risks & Mitigation

Misalignment causing inaccurate position feedback
Vibration-induced loosening of adjustment mechanisms
Material fatigue from continuous cyclic loading

FMEA Triads

Trigger: Insufficient locking mechanism torque
Failure: Sensor position drift during operation
Mitigation: Implement torque specifications and periodic inspection schedule

Trigger: Material corrosion in humid environments
Failure: Mount degradation and loss of structural integrity
Mitigation: Specify corrosion-resistant materials and protective coatings

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

±0.1mm positional accuracy, ±0.5° angular alignment

Test Method

Coordinate measuring machine (CMM) verification, vibration testing per ISO 10816

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Position Sensor Mount

Manufacturer profiles associated with Position Sensor Mount.

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Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review

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Frequently Asked Questions

What types of position sensors are compatible with this mount?

Compatible with common industrial position sensors including LVDT, potentiometric, magnetostrictive, and ultrasonic sensors with standard mounting patterns.

How does the mount maintain alignment during dancer roller movement?

Through rigid construction with reinforced mounting points and optional locking mechanisms that prevent loosening from vibration while allowing precise initial adjustment.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Position Sensor Mount