Tray Base: Load Capacity 50-200 kg, Weight 2-15 kg

Component Specifications

Definition

A tray base is a foundational structural component designed to support and stabilize tool trays, organizers, or modular storage systems in industrial environments. It provides a rigid platform that ensures secure placement of tools, parts, or materials, often featuring mounting points, leveling adjustments, or integration interfaces with machinery or workstations. Engineered for load distribution and durability, it prevents tray deformation, enhances workplace organization, and supports efficient tool access in manufacturing, assembly, or maintenance operations.

Working Principle

The tray base operates on principles of structural support and stability. It distributes the weight of loaded tools or materials evenly across its surface to prevent tipping or collapse, often incorporating features like anti-vibration pads, leveling feet, or reinforced edges. By providing a fixed or adjustable foundation, it maintains tray alignment, facilitates ergonomic access, and integrates with larger organizational systems, such as modular racks or machine interfaces, to optimize workflow efficiency.

Materials

Typically constructed from cold-rolled steel (e.g., ASTM A1008), aluminum alloy (e.g., 6061-T6), or engineered plastics (e.g., polypropylene with fiber reinforcement). Materials are selected based on load capacity, corrosion resistance (e.g., powder-coated or galvanized finishes), and environmental factors like humidity or chemical exposure.

Technical Parameters

Parameter	Typical range	Notes & selection driver
Weight	2-15 kg
Dimensions	Customizable, common range: 300x500 mm to 600x1200 mm
Load Capacity	50-200 kg
Mounting Type	Bolted, welded, or modular snap-fit
Surface Finish	Powder-coated, galvanized, or anodized

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 2768-1, DIN 3570

Parent Products

This component is used in the following industrial products

Tool Tray/Organizer

A compartmentalized storage unit designed to hold and organize tools, fasteners, and small parts at assembly workstations.

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Engineering Analysis

Risks & Mitigation

Structural failure under overload
Corrosion in humid environments
Misalignment causing tool spillage

FMEA Triads

Trigger: Exceeding load capacity
Failure: Base deformation or collapse
Mitigation: Implement load monitoring and use materials with higher yield strength

Trigger: Poor surface treatment
Failure: Corrosion leading to weakened structure
Mitigation: Apply protective coatings and conduct regular inspections

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

±0.5 mm for mounting holes, per ISO 2768-1 medium class

Test Method

Static load testing (ISO 7500-1) and corrosion resistance checks (ASTM B117)

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

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Manufacturers of Tray Base

Manufacturer profiles associated with Tray Base.

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Frequently Asked Questions

What industries commonly use tray bases?

Tray bases are prevalent in machinery and equipment manufacturing (Industry 17), automotive assembly, and electronics production, where organized tool access is critical.

How do I select the right tray base material?

Choose based on load requirements and environment: steel for heavy-duty use, aluminum for lightweight corrosion resistance, or plastics for chemical resistance and cost-efficiency.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Tray Base