Editorial Technical Reference

Chemical Tank

This page explains how Chemical Tank is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A container designed to hold and dispense chemical solutions within a pretreatment washer system.

Chemical Tank in a manufacturing environment
Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Chemical Tank

Definition
The chemical tank is a critical component of a pretreatment washer system, specifically engineered to store, mix, and supply chemical cleaning agents (such as degreasers, etchants, or conversion coatings) to the washer's spray or immersion modules. It ensures controlled chemical delivery for surface preparation processes like cleaning, degreasing, phosphating, or passivation of metal parts prior to painting or coating. The tank is typically constructed from corrosion-resistant materials such as stainless steel (e.g., 304, 316L), polypropylene (PP), polyethylene (PE), or fiberglass reinforced plastic (FRP), depending on the chemical compatibility and operating conditions. Its nominal capacity ranges from 500 to 5000 liters, with operating temperatures between 20 and 80°C and pressures from 0.1 to 0.6 MPa. Wall thickness varies from 6 to 12 mm, and internal surface roughness is maintained between 0.8 and 1.6 μm Ra to minimize chemical buildup. The tank includes features for safe handling, such as sealed lids, venting, and level sensors. Recirculation or agitation systems may be integrated to maintain solution homogeneity. Electrical components, if present, are rated for insulation resistance of at least 10 MΩ (IEC 60204-1) and ingress protection IP54–IP65 (IEC 60529). Power supply options include 220/380 V AC (IEC 60038). Overall dimensions range from 1500×1200×1500 mm to 5000×2000×2500 mm, with empty weight between 200 and 2000 kg. These values are reference ranges; verify model-specific specifications with the manufacturer.
Working Principle
The tank stores a prepared chemical solution. It is typically connected via pumps and piping to the washer's application system. Level sensors monitor chemical volume, and agitation or recirculation systems may be used to maintain solution homogeneity and concentration. The tank often includes features for safe chemical handling, such as sealed lids, venting, and corrosion-resistant construction. The solution is drawn from the tank and delivered to spray nozzles or immersion baths, where it acts on metal surfaces to remove contaminants or prepare the surface for subsequent coating. The tank's design ensures that the chemical solution is available at the required flow rate and pressure, while maintaining safety and preventing leaks. Proper operation depends on correct chemical concentration, temperature, and level control, which are managed by the tank's instrumentation and control interfaces.
Common Materials
Stainless Steel (e.g., 304, 316L), Polypropylene (PP), Polyethylene (PE), Fiberglass Reinforced Plastic (FRP)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal Capacity500–5000 LSelect based on process flow rate and dwell time.
Operating Temperature20–80 °CAbove 80°C may degrade gaskets and linings.
Operating Pressure0.1–0.6 MPaBelow 0.1 MPa insufficient flow; above 0.6 MPa may stress welds.
Wall Thickness6–12 mmThicker for larger tanks or higher specific gravity.
Material Grade304/316L316L for chloride-containing chemicals.ASTM A240
Surface Roughness (Internal)0.8–1.6 μm RaLower roughness reduces chemical buildup.
Leakage Rate≤0.1 mL/minAt 1.5× working pressure.
Insulation Resistance≥10 For electrical components in tank.IEC 60204-1
Power Supply220/380 V ACThree-phase for heaters/pumps.IEC 60038
Overall Dimensions (L×W×H)1500×1200×1500–5000×2000×2500 mmCustom sizes available.
Empty Weight200–2000 kgDepends on capacity and material thickness.
Ingress ProtectionIP54–IP65For electrical enclosures.IEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Tank Body Part
    The primary containment vessel for the chemical solution.
    Material: Stainless Steel / Plastic
  • Lid / Cover Part
    Seals the tank to prevent evaporation, contamination, and fume release.
    Material: Matching tank material
  • Agitator / Mixer
    Maintains solution homogeneity and prevents settling of chemicals.
    Material: Stainless Steel / Plastic
  • Level Sensor
    Monitors the volume of chemical solution in the tank for low-level alerts or automated refilling.
    Material: Stainless Steel / Plastic
  • Drain Valve
    Allows for complete drainage of the tank for maintenance, cleaning, or solution changeover.
    Material: Stainless Steel / Plastic
  • Tank Vent
    Lets the tank breathe as it fills and drains, and carries chemical fumes away.
  • Control Interface
    Where concentration, temperature and level readings come together and setpoints are entered.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 2 bar (gauge)
flow rate: Up to 50 L/min
temperature: -10°C to 80°C
slurry concentration: Up to 20% solids by weight
Media Compatibility
✓ Alkaline cleaning solutions ✓ Acidic pickling solutions ✓ Phosphate conversion coatings
Unsuitable: Hydrofluoric acid solutions
Sizing Data Required
  • Required chemical volume (L)
  • Dispensing cycle time (min)
  • Maximum chemical viscosity (cP)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion
Cause: Chemical attack from stored substances, leading to material degradation and potential leaks.
Structural fatigue
Cause: Cyclic loading from filling/emptying cycles, thermal expansion, or external vibrations causing crack propagation.
Maintenance Indicators
  • Visible leaks, stains, or weeping at seams, welds, or connections
  • Unusual audible hissing, dripping, or structural creaking during operation
Engineering Tips
  • Implement regular non-destructive testing (e.g., ultrasonic thickness gauging) to monitor wall integrity and corrosion rates
  • Install and maintain proper ventilation, temperature control, and secondary containment systems to minimize chemical exposure and thermal stress

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 28300: Chemical tank design and construction ANSI/ASME B96.1: Welded aluminum-alloy storage tanks DIN 28010: Chemical apparatus - Materials of construction

Quoted from the published standard.

Manufacturing Precision
  • Wall thickness: +/-0.5mm
  • Circularity: 0.3% of diameter
Quality Inspection
  • Hydrostatic pressure test
  • Ultrasonic thickness measurement

Manufacturers of Chemical Tank

2 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Jiangsu Prettech Machinery & Technology Co.,Ltd
Changzhou, Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Chemical Tank”
View source page ↗ prettech.cn · checked 2026-09-09
Zibo Chunlei Chemical Machinery Co., Ltd.
Zibo, Shandong, CN
Also makes: Heat Exchanger
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Chemical Tanks”
View source page ↗ cl-mechanical.com · checked 2026-09-07

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What materials are available for the chemical tank?

The tank can be made from stainless steel (304 or 316L), polypropylene (PP), polyethylene (PE), or fiberglass reinforced plastic (FRP). The choice depends on the chemical compatibility and operating temperature. For chloride-containing chemicals, 316L is recommended. Verify the material grade with the manufacturer for your specific application.

What is the typical capacity range?

The nominal capacity ranges from 500 to 5000 liters. The selection should be based on the process flow rate and dwell time required for the pretreatment stage. Confirm the exact capacity needed for your system with the manufacturer.

What are the operating temperature and pressure limits?

The operating temperature range is 20 to 80°C. Above 80°C, gaskets and linings may degrade. The operating pressure is 0.1 to 0.6 MPa. Below 0.1 MPa, flow may be insufficient; above 0.6 MPa, welds may be stressed. Always verify these parameters for your specific model.

How is the tank's integrity verified?

The tank's leakage rate is specified as ≤0.1 mL/min at 1.5 times the working pressure. Additionally, electrical components must have insulation resistance ≥10 MΩ (IEC 60204-1) and ingress protection IP54–IP65 (IEC 60529). These are reference values; the manufacturer should provide test certificates for the actual unit.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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