INDUSTRY COMPONENT

Ingot Body

Primary solid metal block produced by casting molten steel for further processing in metal manufacturing.

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Component Specifications

Definition
An ingot body is a semi-finished metal product created by pouring molten steel into molds where it solidifies into a standardized shape (typically rectangular or trapezoidal). This component serves as the fundamental raw material for subsequent metalworking processes like rolling, forging, or extrusion in industrial manufacturing.
Working Principle
The ingot body is formed through controlled solidification of molten steel in molds. During casting, temperature gradients and cooling rates are managed to minimize internal defects like shrinkage cavities or segregation. The solidified block provides a homogeneous metal structure suitable for mechanical deformation in downstream processes.
Materials
Carbon steel (grades 1010-1095), alloy steels (e.g., 4140, 4340), or stainless steels (304, 316). Composition varies by application requirements for strength, corrosion resistance, or machinability.
Technical Parameters
  • Weight 500-20000 kg
  • Density 7.85 g/cm³
  • Dimensions 200-800 mm thickness, 600-2500 mm width, 1000-6000 mm length
  • Surface Finish As-cast with scale
  • Temperature Range Ambient to 1200°C (processing)
Standards
ISO 4990, ASTM A48, DIN 1681

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Ingot Body.

steel ingot metal casting industrial component steel manufacturing ingot body metal forming foundry products Ingot Body in Basic Metal Manufacturing

Parent Products

This component is used in the following industrial products

Steel Ingots

Semi-finished steel products cast into standardized shapes for further processing.

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Engineering Analysis

Risks & Mitigation
  • Thermal stress cracking during cooling
  • Internal porosity or segregation
  • Surface defects from mold interactions
  • Dimensional inaccuracies affecting downstream processing
FMEA Triads
Trigger: Insufficient mold taper
Failure: Cracking during solidification due to restricted shrinkage
Mitigation: Design molds with proper taper (typically 1-3%) and use hot tops
Trigger: High pouring temperature
Failure: Excessive grain growth reducing mechanical properties
Mitigation: Control pouring temperature within specified range (typically 1550-1650°C for carbon steels)

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±2% on weight, ±1.5% on cross-sectional dimensions
Test Method
Ultrasonic testing for internal defects, chemical analysis via spectrometry, dimensional verification with laser scanning

Buyer Feedback

★★★★☆ 4.6 / 5.0 (39 reviews)

"Standard OEM quality for Basic Metal Manufacturing applications. The Ingot Body arrived with full certification."

"Great transparency on the Ingot Body components. Essential for our Basic Metal Manufacturing supply chain."

"The Ingot Body we sourced perfectly fits our Basic Metal Manufacturing production line requirements."

Related Components

Rotary Impeller
A high-speed rotating impeller used in molten metal degassing systems to inject inert gases and remove impurities.
Probe Assembly
High-temperature sampling probe for molten metal composition analysis in metallurgical processes
Level Sensor
Level sensor for continuous monitoring of molten metal height in industrial furnaces and casting systems.
Actuator Interface
Actuator interface for precise molten metal level control in casting systems

Frequently Asked Questions

What is the difference between an ingot body and a billet?

An ingot body is a larger, as-cast product with a rectangular cross-section, while a billet is a smaller, often hot-rolled product with a square or round cross-section. Ingots are typically processed into billets through rolling.

How are defects in ingot bodies prevented?

Defects are minimized through controlled pouring temperatures, mold design (tapered sides for shrinkage), use of hot tops to feed solidification shrinkage, and proper deoxidation practices to reduce porosity.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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