INDUSTRY COMPONENT

Dielectric Core Material

Dielectric core material is the insulating substrate layer in HDI PCBs that provides electrical isolation and mechanical support for circuit patterns.

Component Specifications

Definition
Dielectric core material is a specialized insulating substrate used in High-Density Interconnect (HDI) printed circuit boards. It serves as the foundational layer that separates conductive copper layers, preventing electrical short circuits while providing mechanical stability. This material features low dielectric constant (Dk) and dissipation factor (Df) to minimize signal loss and maintain signal integrity at high frequencies. It must withstand multiple lamination cycles during PCB fabrication while maintaining dimensional stability and thermal resistance.
Working Principle
The dielectric core material functions by providing electrical insulation between conductive copper layers in multilayer PCBs. Its low dielectric constant reduces signal propagation delay and capacitive coupling, while its low dissipation factor minimizes energy loss as heat. During PCB manufacturing, it undergoes lamination under heat and pressure to bond with copper foils, creating a rigid composite structure. The material's thermal expansion properties must match those of copper to prevent delamination during thermal cycling.
Materials
Typically composed of woven glass fiber reinforcement impregnated with epoxy resin (FR-4), polyimide, or specialized low-loss thermoset polymers. Advanced versions may use ceramic-filled composites or liquid crystal polymer (LCP) for high-frequency applications. Copper foil is laminated on both surfaces.
Technical Parameters
  • Peel Strength >1.0 N/mm
  • Flammability Rating UL94 V-0
  • Thickness Tolerance ±10%
  • Dissipation Factor (Df) 0.008-0.02 @ 1 GHz
  • Dielectric Constant (Dk) 3.5-4.5 @ 1 GHz
  • Glass Transition Temperature (Tg) 140-180°C
  • Coefficient of Thermal Expansion (CTE) 12-16 ppm/°C (X-Y), 40-70 ppm/°C (Z)
  • Thermal Decomposition Temperature (Td) >300°C
Standards
IPC-4101, IPC-4103, IEC 61249-2, UL 746E

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Dielectric Core Material.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Delamination under thermal stress
  • Moisture absorption affecting electrical properties
  • Dimensional instability during lamination
  • Inconsistent dielectric properties across batches
FMEA Triads
Trigger: Inadequate resin curing during manufacturing
Failure: Reduced thermal resistance leading to delamination
Mitigation: Implement strict cure cycle monitoring and post-cure quality testing
Trigger: Moisture absorption during storage
Failure: Increased dissipation factor and potential blistering during lamination
Mitigation: Vacuum-sealed packaging with desiccant and controlled storage conditions
Trigger: Inconsistent glass fiber weave density
Failure: Variations in dielectric constant across the panel
Mitigation: Automated optical inspection of reinforcement materials and statistical process control

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Thickness: ±10%, Dielectric constant: ±5%, Dimensional stability: ≤0.1% after lamination
Test Method
IPC-TM-650 test methods for dielectric properties, thermal analysis (TGA/DSC), peel strength testing, and microsection analysis

Buyer Feedback

★★★★☆ 4.9 / 5.0 (39 reviews)

"The technical documentation for this Dielectric Core Material is very thorough, especially regarding technical reliability."

"Reliable performance in harsh Computer, Electronic and Optical Product Manufacturing environments. No issues with the Dielectric Core Material so far."

"Testing the Dielectric Core Material now; the technical reliability results are within 1% of the laboratory datasheet."

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Frequently Asked Questions

What is the difference between dielectric core material and prepreg?

Dielectric core material is a fully cured rigid substrate with copper foil on both sides, used as the base layer in PCBs. Prepreg is partially cured resin-impregnated glass fabric that flows during lamination to bond layers together.

How does dielectric constant affect PCB performance?

Lower dielectric constant reduces signal propagation delay and capacitive coupling between traces, enabling higher signal speeds and better impedance control in high-frequency applications.

Can dielectric core materials be used for flexible PCBs?

Standard rigid dielectric cores are not suitable for flex circuits. Flexible PCBs use polyimide or polyester films as dielectric materials instead of glass-reinforced composites.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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