Editorial Technical Reference

HEPA/ULPA Filtration System

This page explains how HEPA/ULPA Filtration System is classified within Computer, Electronic and Optical Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A filtration system that removes airborne particles to maintain clean air quality in controlled environments.

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Product Specifications

Technical details and manufacturing context for HEPA/ULPA Filtration System

Definition
The HEPA/ULPA Filtration System is a component used in cleanroom environments within the computer, electronic, and optical product manufacturing industry. It employs High-Efficiency Particulate Air (HEPA) and/or Ultra-Low Penetration Air (ULPA) filters to remove airborne particles, including dust, microbes, and other contaminants, ensuring the required air cleanliness levels for sensitive manufacturing processes. The system is designed to achieve filtration efficiencies ranging from 99.97% to 99.9995%, depending on the filter class (HEPA H13 to ULPA U17) as per EN 1822. Airflow capacity ranges from 500 to 2000 m³/h, selected based on room volume and required air changes per ISO 14644. Pressure drop varies from 150 to 500 Pa at rated airflow and increases with loading. Operating temperature should be between 10 and 60 °C, and relative humidity between 0 and 95% RH (non-condensing). The system operates on a 220–240 V AC single-phase power supply (50/60 Hz) per IEC 60364, with power consumption between 0.5 and 2.5 kW. Noise level is 55–70 dB(A) at 1 m distance per ISO 3744. The filter frame is made of stainless steel 304 (ASTM A240), and the sealing gasket is EPDM (ASTM D2000), with silicone or Viton options for high-temperature applications. Standard dimensions are 610×610×292 mm (W×H×D), and weight ranges from 25 to 45 kg. Ingress protection is IP54–IP65 per IEC 60529. Leakage rate is ≤0.01% at rated pressure per ISO 14644. Materials include glass fiber media, aluminum separators, polyurethane sealant, and galvanized steel frame. This directory entry provides reference ranges; verify model-specific values and standards with the legal manufacturer or supplier before procurement.
Working Principle
Air is forced through a dense, pleated filter media composed of fine fibers arranged in a random matrix. Particles are captured through a combination of interception, impaction, and diffusion mechanisms. HEPA filters are typically rated for 0.3 micron particles at 99.97% efficiency, while ULPA filters are rated for 0.12 micron particles at 99.9995% efficiency. The filter media is supported by aluminum separators and a galvanized steel frame, with polyurethane sealant ensuring a tight seal. The system operates within specified airflow and pressure drop ranges, and its performance is verified according to EN 1822 and ISO 14644 standards.
Common Materials
Glass fiber media, Aluminum separator, Polyurethane sealant, Galvanized steel frame
Technical Parameters
ParameterTypical rangeNotes & selection driver
Airflow Capacity500–2000 m³/hSelect based on room volume and required air changesISO 14644
Filtration Efficiency99.97–99.999 %MPPS efficiency; HEPA H13 to ULPA U17EN 1822
Pressure Drop150–500 PaAt rated airflow; increases with loadingEN 1822
Operating Temperature10–60 °CContinuous operation; higher may damage media
Relative Humidity0–95 % RHNon-condensing; high humidity reduces efficiency
Power Supply220–240 V ACSingle phase, 50/60 Hz; other voltages on requestIEC 60364
Power Consumption0.5–2.5 kWDepends on fan size and pressure drop
Noise Level55–70 dB(A)At 1 m distance; lower for cleanroom applicationsISO 3744
Filter Frame Material304 SSStainless steel for corrosion resistanceASTM A240
Sealing GasketEPDMSilicone or Viton optional for high tempASTM D2000
Dimensions (W×H×D)610×610×292 mmStandard sizes; custom available
Weight25–45 kgVaries with size and material
Ingress ProtectionIP54–IP65For electrical components; higher for washdownIEC 60529
Leakage Rate≤0.01 %At rated pressure; ensures integrityISO 14644

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Filter Media Part
    Primary filtration element that captures particles
    Material: Glass fiber or synthetic fiber
  • Separator Part
    Maintains pleat spacing and structural integrity
    Material: Aluminum or plastic
  • Sealing Gasket Part
    Ensures airtight seal between filter and housing
    Material: Polyurethane or neoprene
  • Frame Part
    Provides structural support and mounting interface
    Material: Galvanized steel or aluminum

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for HEPA/ULPA Filtration System.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 1.5 bar differential pressure
flow rate: 0.1 to 10 m³/s per filter unit
temperature: -20°C to 80°C
particle retention: ≥99.97% for 0.3μm particles (HEPA), ≥99.999% for 0.12μm particles (ULPA)
Media Compatibility
✓ Pharmaceutical cleanrooms ✓ Semiconductor manufacturing ✓ Hospital operating theaters
Unsuitable: High-humidity environments with water droplets or oil mist
Sizing Data Required
  • Required air volume flow rate (m³/h)
  • Room/duct dimensions and air change rate
  • Target particle size and cleanliness class (ISO 14644)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Filter Media Degradation
Cause: Excessive particulate loading leading to media clogging, chemical exposure causing material breakdown, or improper handling during installation/changeout causing physical damage.
Seal/Gasket Failure
Cause: Compression set from improper installation torque, chemical degradation from cleaning agents or process contaminants, or thermal cycling causing material fatigue.
Maintenance Indicators
  • Significant increase in differential pressure across the filter (exceeding manufacturer's maximum recommended ΔP)
  • Visible particulate bypass around filter seals or through damaged media (often detected via downstream particle counters in cleanrooms)
Engineering Tips
  • Implement predictive maintenance through continuous differential pressure monitoring with automated alerts at progressive thresholds (e.g., 80%, 90% of max ΔP)
  • Establish strict changeout procedures including proper gasket lubrication, torque sequencing, and leak testing with aerosol or particle counters post-installation

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 29463: High-efficiency filters and filter media for removing particles in air ANSI/ASHRAE 52.2: Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size DIN EN 1822: High efficiency air filters (EPA, HEPA and ULPA)

Quoted from the published standard.

Manufacturing Precision
  • Filter media thickness: +/-0.05 mm
  • Frame squareness: 0.5 mm per meter
Quality Inspection
  • Particle Penetration Test (MPPS method)
  • Pressure Drop Test at rated airflow

Manufacturers of HEPA/ULPA Filtration System

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Zonsteel
Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What is the difference between HEPA and ULPA filters?

HEPA filters are rated for 0.3 micron particles at 99.97% efficiency, while ULPA filters are rated for 0.12 micron particles at 99.9995% efficiency. ULPA provides higher filtration efficiency for smaller particles.

How do I select the appropriate airflow capacity?

Airflow capacity should be selected based on the room volume and required air changes per hour, as per ISO 14644. The reference range is 500–2000 m³/h, but the specific value depends on your cleanroom classification and process requirements.

What are the operating limits for temperature and humidity?

The system is designed for operating temperatures between 10 and 60 °C and relative humidity between 0 and 95% RH (non-condensing). High humidity can reduce filtration efficiency, so ensure conditions stay within these ranges.

How often should the filter be replaced?

Filter replacement frequency depends on pressure drop increase due to loading. Monitor pressure drop; when it exceeds the rated range (150–500 Pa) or reaches the manufacturer's recommended limit, replace the filter to maintain performance.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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