Editorial Technical Reference

Optical Sensor Module

This page explains how Optical Sensor Module is classified within Computer, Electronic and Optical Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A modular optical sensing component that detects and measures physiological signals through light-based interaction with biological tissues.

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Product Specifications

Technical details and manufacturing context for Optical Sensor Module

Definition
This optical sensor module is a component-level product designed for integration into a Physiological Sensor Array. Its purpose is to capture physiological data by emitting light at specific wavelengths and measuring the reflected, transmitted, or scattered light from biological tissues. The module typically integrates light sources (LEDs or laser diodes), photodetectors, optical filters, and signal conditioning circuitry, enabling non-invasive monitoring of parameters such as blood oxygen saturation, heart rate, tissue perfusion, or other optically detectable physiological indicators. The module operates on photoplethysmography (PPG) or similar optical principles. It emits light at wavelengths commonly in the red and infrared range (660–940 nm) into biological tissue. The light interacts with blood vessels and tissue components; some is absorbed by hemoglobin and other chromophores, while the remainder is scattered or transmitted. Photodetectors measure the intensity of returning light, which varies with physiological processes like blood pulsation. Signal processing algorithms then extract physiological parameters from these optical measurements. The module is characterized by a photodetector sensitivity of 0.45–0.55 A/W at peak wavelength, adjustable LED output power of 5–20 mW per LED, a signal-to-noise ratio of at least 60 dB at 100 Hz bandwidth, and a configurable sampling rate of 100–1000 Hz. It operates on a supply voltage of 3.3–5.0 V DC (3.3 V typical), with active-mode power consumption of ≤50 mW. The module is rated for an operating temperature range of -40 to 85 °C and a storage temperature range of -40 to 105 °C, with a non-condensing humidity range of 5–95% RH. It offers an ingress protection rating of IP54–IP65 per IEC 60529, indicating dust-tight and water-resistant characteristics. Physical dimensions are 10.0 × 8.0 × 3.5 mm (L×W×H), and weight is 1.5–2.5 g without cable. Materials on file include semiconductors for photodetectors, optical-grade plastic or glass for lenses and windows, printed circuit board (PCB), and LED or laser diodes. All listed parameters are reference ranges for directory purposes; actual values must be confirmed with the legal manufacturer for specific models and applications.
Working Principle
The module operates on photoplethysmography (PPG) or similar optical principles. It emits light at specific wavelengths (commonly red and infrared) into biological tissue. The light interacts with blood vessels and tissue components, with some being absorbed by hemoglobin and other chromophores while the remainder is scattered or transmitted. Photodetectors measure the intensity of the returning light, which varies with physiological processes like blood pulsation. Signal processing algorithms then extract physiological parameters from these optical measurements.
Common Materials
Semiconductor (for photodetectors), Optical-grade plastic/glass (for lenses and windows), Printed circuit board (PCB), LED/Laser diodes
Technical Parameters
ParameterTypical rangeNotes & selection driver
Operating Wavelength660–940 nmDual-wavelength for SpO2 and heart rate
Photodetector Sensitivity0.45–0.55 A/WAt peak wavelength
LED Output Power5–20 mWPer LED, adjustable
Signal-to-Noise Ratio≥60 dBAt 100 Hz bandwidth
Sampling Rate100–1000 HzConfigurable
Supply Voltage3.3–5.0 V DC3.3 V typical
Power Consumption≤50 mWActive mode
Operating Temperature-40–85 °CIndustrial grade
Storage Temperature-40–105 °C
Humidity Range5–95 % RHNon-condensing
Ingress ProtectionIP54–IP65Dust-tight and water-resistantIEC 60529
Module Dimensions10.0×8.0×3.5 mmL×W×H
Weight1.5–2.5 gWithout cable

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Light Emitting Diode (LED) Part
    Emits light at specific wavelengths for tissue illumination
    Material: Semiconductor (GaAs, InGaN)
  • Photodetector
    Converts received light intensity into electrical signals
    Material: Silicon photodiode or phototransistor
  • Optical Filter
    Selectively transmits specific wavelengths while blocking others
    Material: Interference filter coating on glass substrate
  • Signal Conditioning Circuit
    Amplifies and filters the photodetector output signal
    Material: PCB with integrated circuits and passive components

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Optical Sensor Module.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 2 bar absolute
other spec: Humidity: 10-90% non-condensing, Light interference: <1000 lux ambient
temperature: 0°C to 50°C (operational), -20°C to 70°C (storage)
Media Compatibility
✓ Human skin contact applications ✓ Transparent/translucent biological tissues ✓ Clear fluid media (saline, water-based solutions)
Unsuitable: High particulate slurry environments (>5% opacity)
Sizing Data Required
  • Target tissue depth/penetration requirement
  • Required signal-to-noise ratio (SNR)
  • Sampling rate/frequency response needed

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Lens Contamination
Cause: Accumulation of dust, oil, or debris on optical surfaces, leading to signal attenuation, false readings, or complete failure due to blocked light transmission.
LED/Laser Source Degradation
Cause: Gradual output power reduction or spectral shift over time from thermal stress, current overload, or inherent material aging, resulting in unreliable detection thresholds.
Maintenance Indicators
  • Intermittent or erratic output signals despite stable process conditions
  • Visible buildup, clouding, or scratches on the sensor's lens or housing window
Engineering Tips
  • Implement regular cleaning schedules using approved, non-abrasive solvents and lint-free wipes, and ensure protective air purges or sealed housings in dirty environments.
  • Monitor operating temperature and electrical current within manufacturer specifications, and use surge protection on power lines to prevent overstress on emitter components.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 10110-7:2017 (Optics and photonics - Preparation of drawings for optical elements and systems - Surface imperfection tolerances) ANSI/IES LM-79-19 (Electrical and Photometric Measurements of Solid-State Lighting Products) CE marking per EU Directive 2014/35/EU (Low Voltage Directive) for electrical safety

Quoted from the published standard.

Manufacturing Precision
  • Focal length: +/-0.5%
  • Sensor alignment: +/-0.1° angular deviation
Quality Inspection
  • Environmental stress screening (temperature cycling: -40°C to +85°C)
  • Optical performance verification (MTF measurement at specified wavelengths)

Manufacturers of Optical Sensor Module

Manufacturer profiles associated with Optical Sensor Module.

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Frequently Asked Questions

What physiological parameters can this optical sensor module measure?

The module is designed to measure optically detectable physiological indicators such as blood oxygen saturation (SpO2), heart rate, and tissue perfusion, based on photoplethysmography principles. The exact parameters depend on the signal processing algorithms and system integration.

What are the key optical specifications?

The module operates at dual wavelengths of 660–940 nm, with a photodetector sensitivity of 0.45–0.55 A/W at peak wavelength. LED output power is adjustable from 5 to 20 mW per LED. These values are reference ranges; confirm with the manufacturer for specific models.

What are the environmental and electrical requirements?

The module operates on a supply voltage of 3.3–5.0 V DC (3.3 V typical) with active-mode power consumption ≤50 mW. It is rated for operating temperatures from -40 to 85 °C, storage from -40 to 105 °C, and non-condensing humidity of 5–95% RH. Ingress protection is IP54–IP65 per IEC 60529.

How should I verify the module's compliance with standards?

The listed ingress protection rating (IP54–IP65) references IEC 60529 as a verification standard. However, this directory entry does not certify compliance. You must request documentation from the legal manufacturer or supplier to confirm that the specific module meets the required standards for your application.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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