Editorial Technical Reference

Blast Furnace Gas Burner Nozzle

This page explains how Blast Furnace Gas Burner Nozzle is classified within Iron and Steel Basic Production. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

High-temperature nozzle for injecting and atomizing blast furnace gas in steelmaking furnaces

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Blast Furnace Gas Burner Nozzle

Definition
The Blast Furnace Gas Burner Nozzle is a precision-engineered component used in iron and steel production to inject blast furnace gas into steelmaking furnaces. It is designed to atomize the fuel gas and mix it with combustion air, ensuring efficient and stable combustion. The nozzle is constructed from high-chromium stainless steel or ceramic-lined alloy, enabling it to withstand extreme temperatures and corrosive environments. Key parameters include an orifice diameter of 2–8 mm, a maximum operating temperature of 1200 °C, a flow capacity of 50–500 Nm³/h, and a spray angle of 30–90 degrees. The connection thread size ranges from G1/2 to G2 per ISO 228-1, and the pressure rating is PN16–PN40 per ISO 7268. The material grade is 310S stainless steel per ASTM A240, with a surface finish of Ra 0.8–1.6 µm per ISO 1302 and hardness of HRC 35–45 per ASTM E18. The operating pressure is 0.5–1.6 MPa, and the gas purity should be at least 95%. The weight varies from 1.5 to 8.5 kg depending on size and material. These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The nozzle is critical for maintaining stable furnace temperatures and reducing fuel consumption, but its performance depends on proper selection, installation, and maintenance.
Working Principle
The nozzle accelerates and directs blast furnace gas through a precisely shaped orifice, creating controlled turbulence and atomization. When mixed with oxygen, the atomized gas achieves efficient combustion. The design ensures consistent flow patterns, even under high temperatures and corrosive conditions, contributing to stable furnace operation.
Common Materials
High-Chromium Stainless Steel, Ceramic-Lined Alloy
Technical Parameters
ParameterTypical rangeNotes & selection driver
Orifice DiameterRequired2–8 mmPrecision diameter of gas flow opening
Maximum Operating TemperatureRequired1200 °CMaximum sustained temperature rating
Flow CapacityRequired50–500 Nm³/hMaximum blast furnace gas flow rate
Spray AngleRequired30–90 degreesAngle of gas dispersion pattern
Connection Thread SizeRequiredG1/2–G2 inchesStandard pipe thread for burner assembly mountingISO 228-1
Pressure RatingPN16–PN40 barMaximum operating pressureISO 7268
Material310SHigh-temperature stainless steelASTM A240
Weight1.5–8.5 kgDepends on size and material
Surface FinishRa 0.8–1.6 µmCritical for sealing surfacesISO 1302
HardnessHRC 35–45For wear resistanceASTM E18
Operating Pressure0.5–1.6 MPaBelow 0.5 MPa atomization is poorISO 5208
Gas Purity≥95 %Lower purity may clog nozzle

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Nozzle Body Part
    Main structural housing containing flow channels
    Material: High-Chromium Stainless Steel
  • Orifice Insert Part
    Precision-machined component defining flow characteristics
    Material: Tungsten Carbide
  • Thermal Barrier Coating Optional Part
    Protective layer reducing heat transfer to mounting assembly
    Material: Ceramic Composite
  • Mounting Flange Part
    Interface for secure attachment to burner assembly
    Material: Carbon Steel

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Blast Furnace Gas Burner Nozzle.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0.5-3.0 bar (7.3-43.5 psi)
flow rate: 100-5000 Nm³/h (3530-176,500 scfh)
temperature: 800-1600°C (1472-2912°F)
slurry concentration: Not applicable (gas-only application)
Media Compatibility
✓ Blast furnace gas (BFG) with typical composition: 20-30% CO, 15-25% CO₂, 2-5% H₂, balance N₂ ✓ Natural gas (as backup/auxiliary fuel) ✓ Coke oven gas (COG) blends
Unsuitable: Oxygen-enriched environments (>5% O₂) due to explosion risk and material oxidation
Sizing Data Required
  • Required gas flow rate (Nm³/h or scfh)
  • Furnace operating pressure (bar or psi)
  • Required atomization quality (Sauter Mean Diameter or spray angle specification)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Thermal fatigue cracking
Cause: Cyclic thermal stresses from rapid heating/cooling during burner operation, exacerbated by temperature fluctuations in blast furnace gas composition and flow rates.
High-temperature oxidation/corrosion
Cause: Exposure to aggressive combustion products containing sulfur compounds, chlorides, and particulates from blast furnace gas, leading to material degradation and thinning.
Maintenance Indicators
  • Irregular or unstable flame pattern with yellow tipping or lifting from nozzle, indicating poor gas/air mixing or nozzle obstruction.
  • Unusual high-frequency whistling or screeching noise during operation, suggesting gas flow restriction or nozzle erosion altering flow dynamics.
Engineering Tips
  • Implement regular thermographic inspections to monitor nozzle temperature distribution and detect hot spots indicative of thermal stress or refractory lining failure.
  • Optimize burner tuning and gas/air ratio controls to maintain stable, stoichiometric combustion, minimizing thermal cycling and reducing corrosive byproduct formation.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 13705:2012 (Petroleum, petrochemical and natural gas industries - Fired heaters for general refinery service) ANSI/ASME B31.3:2022 (Process Piping) DIN EN 746-2:2010 (Industrial thermoprocessing equipment - Part 2: Safety requirements for combustion and fuel handling systems)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: ±0.05 mm
  • Nozzle alignment: ±0.1° angular deviation
Quality Inspection
  • Dye Penetrant Test (DPT) for surface crack detection
  • Ultrasonic Thickness Testing (UTT) for material integrity verification

Manufacturers of Blast Furnace Gas Burner Nozzle

Manufacturer profiles associated with Blast Furnace Gas Burner Nozzle.

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Frequently Asked Questions

What materials are used for the nozzle?

The nozzle is available in high-chromium stainless steel or ceramic-lined alloy. The material grade listed is 310S stainless steel per ASTM A240. Confirm the exact material for your application with the supplier.

What is the maximum operating temperature?

The maximum sustained temperature rating is 1200 °C. Ensure the nozzle is not exposed to temperatures above this limit to prevent damage.

What are the connection thread options?

The connection thread size ranges from G1/2 to G2, according to ISO 228-1. Select the appropriate size for your burner assembly mounting.

How do I verify the nozzle's performance?

Check the operating pressure (0.5–1.6 MPa), gas purity (≥95%), and flow capacity (50–500 Nm³/h) against your system requirements. Always confirm these values with the legal manufacturer or supplier for your specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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