INDUSTRY COMPONENT

Agitator Mounting Flange/Nozzle

A specialized flange/nozzle assembly for mounting agitators to mixing chambers or tanks, ensuring secure attachment and proper alignment of mixing components.

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Component Specifications

Definition
The Agitator Mounting Flange/Nozzle is a critical interface component designed to connect an agitator assembly to a mixing chamber or tank. It provides a structurally sound mounting point that maintains precise alignment between the agitator shaft and the vessel, while ensuring a leak-proof seal to prevent product contamination or loss. This component typically includes a flange for bolted connection to the tank wall and a nozzle section that accommodates the agitator shaft, often incorporating sealing mechanisms like mechanical seals or packing glands.
Working Principle
The flange/nozzle assembly creates a rigid, sealed connection between the agitator and mixing vessel. The flange distributes mechanical loads from the agitator across the tank wall, while the nozzle provides a precisely machined passage for the agitator shaft. Sealing elements prevent fluid leakage, and alignment features ensure the agitator operates concentrically within the vessel for optimal mixing performance.
Materials
Typically constructed from stainless steel (AISI 304, 316, or 316L for corrosion resistance), carbon steel with protective coatings, or specialized alloys like Hastelloy for aggressive chemical environments. Gaskets are often made from FDA-approved elastomers (EPDM, Viton) or PTFE for food/pharmaceutical applications.
Technical Parameters
  • Nozzle Height 100-300 mm
  • Surface Finish Ra ≤ 0.8 μm for sanitary applications
  • Flange Diameter 150-600 mm
  • Pressure Rating Up to 10 bar
  • Temperature Range -20°C to 200°C
Standards
ISO 2852, DIN 11851, ASME B16.5

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Agitator Mounting Flange/Nozzle.

agitator mounting flange mixing tank nozzle agitator installation industrial mixing equipment flange specifications tank mounting hardware Agitator Mounting Flange/Nozzle Agitator Mounting Flange/Nozzle in Machinery and Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Mixing Chamber/Tank

The vessel or containment structure within mixing equipment where materials are combined, blended, or agitated.

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Engineering Analysis

Risks & Mitigation
  • Improper installation causing leaks
  • Material incompatibility leading to corrosion
  • Misalignment causing excessive vibration and bearing wear
  • Inadequate sealing contaminating product
FMEA Triads
Trigger: Incorrect gasket material or installation torque
Failure: Process fluid leakage
Mitigation: Use torque wrenches for installation, implement gasket material verification procedures, conduct regular leak tests
Trigger: Corrosion from chemical exposure
Failure: Structural weakening and potential catastrophic failure
Mitigation: Select appropriate corrosion-resistant materials, implement regular inspection schedules, apply protective coatings where applicable

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Flange flatness within 0.1 mm, nozzle concentricity within 0.05 mm TIR
Test Method
Hydrostatic pressure testing per ASME BPVC Section VIII, dimensional verification with CMM, surface roughness measurement with profilometer

Buyer Feedback

★★★★☆ 4.8 / 5.0 (25 reviews)

"Reliable performance in harsh Machinery and Equipment Manufacturing environments. No issues with the Agitator Mounting Flange/Nozzle so far."

"Testing the Agitator Mounting Flange/Nozzle now; the technical reliability results are within 1% of the laboratory datasheet."

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

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Frequently Asked Questions

What are the key considerations when selecting an agitator mounting flange?

Key factors include material compatibility with process fluids, pressure/temperature ratings, sealing requirements, agitator shaft size, alignment precision, and compliance with industry standards (sanitary, chemical, etc.).

How does the mounting flange affect mixing efficiency?

Proper mounting ensures precise agitator alignment, minimizing vibration and shaft deflection. This maintains optimal impeller positioning and clearance from tank walls, directly impacting mixing homogeneity and energy efficiency.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Agitation Shaft Agitator Shaft