INDUSTRY COMPONENT

Bushing Body

A bushing body is a protective component that secures and strains relief for wire harnesses in industrial machinery.

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Component Specifications

Definition
The bushing body is a critical component in industrial wire harness strain relief systems, designed to anchor and protect cables from mechanical stress, vibration, and environmental factors. It typically consists of a rigid housing that interfaces with machine panels or enclosures, providing a secure mounting point for strain relief bushings. This component ensures proper cable routing, prevents pull-out forces from damaging connections, and maintains electrical safety by isolating wires from sharp edges.
Working Principle
The bushing body works by mechanically clamping the wire harness through an integrated strain relief mechanism. When installed in a panel cutout, it creates a fixed anchor point that distributes tensile forces along the cable length rather than at termination points. The design typically includes locking features (threads, snap-fit, or compression rings) that secure the bushing body to the panel while allowing adjustable tensioning of the internal strain relief elements.
Materials
Typically manufactured from engineering thermoplastics (e.g., PA6, PA66, PBT) or metals (e.g., zinc die-cast, stainless steel) depending on application requirements. Plastic versions offer corrosion resistance and electrical insulation, while metal versions provide higher mechanical strength and temperature resistance.
Technical Parameters
  • IP Rating IP54 to IP68
  • Thread Type M12 to M40 metric threads or NPT threads
  • Temperature Range -40°C to +120°C (plastic), -60°C to +300°C (metal)
  • Flammability Rating UL94 V-0 or V-2
  • Cable Diameter Range 3-25 mm
  • Panel Thickness Range 1-5 mm
Standards
ISO 1456, DIN 73378, UL 94, IEC 60529

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Bushing Body.

bushing body wire harness strain relief cable protection component industrial bushing strain relief bushing cable gland body panel mount bushing Bushing Body in Machinery and Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Industrial Wire Harness Strain Relief Bushing

Mechanical component that secures and protects wire harnesses at entry/exit points.

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Guide Bushings

Precision cylindrical components that guide and align moving parts within hydraulic punch units.

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Engineering Analysis

Risks & Mitigation
  • Incorrect installation causing cable damage
  • Material degradation in extreme environments
  • Incompatible panel thickness leading to poor sealing
  • Inadequate strain relief resulting in connection failure
FMEA Triads
Trigger: Improper torque during installation
Failure: Cracking of plastic body or stripped threads
Mitigation: Use torque-limiting tools and follow manufacturer specifications
Trigger: Chemical exposure incompatible with material
Failure: Material degradation and loss of sealing properties
Mitigation: Select chemically resistant materials based on environment analysis
Trigger: Excessive cable bending at entry point
Failure: Cable insulation damage and potential short circuits
Mitigation: Use proper cable routing and additional bend protection accessories

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.2 mm on critical dimensions, thread tolerance per ISO 965
Test Method
Pull-out force testing per IEC 60512, environmental sealing per IP code tests, material verification per UL/CSA standards

Buyer Feedback

★★★★☆ 4.5 / 5.0 (33 reviews)

"As a professional in the Machinery and Equipment Manufacturing sector, I confirm this Bushing Body meets all ISO standards."

"Standard OEM quality for Machinery and Equipment Manufacturing applications. The Bushing Body arrived with full certification."

"Great transparency on the Bushing Body components. Essential for our Machinery and Equipment Manufacturing supply chain."

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Frequently Asked Questions

What is the primary function of a bushing body in industrial applications?

The primary function is to provide secure mounting and strain relief for wire harnesses, preventing cable damage from pull-out forces, vibration, and environmental exposure in machinery.

How do I select the right bushing body material for my application?

Consider environmental factors: use engineering plastics for corrosion resistance and electrical insulation, or metals for high mechanical stress, extreme temperatures, or EMI shielding requirements.

Can bushing bodies be used in hazardous environments?

Yes, when selected with appropriate IP ratings (IP67/IP68) and materials certified for specific hazardous locations (ATEX, IECEx).

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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