INDUSTRY COMPONENT

Cable/Hose

Flexible conduit for transmitting electrical power, signals, or fluids in industrial tool balancers and reels.

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Component Specifications

Definition
A cable/hose assembly in tool balancers and reels is a critical component designed to safely route electrical conductors, pneumatic lines, or hydraulic hoses from a stationary power source to a moving tool or end-effector. It provides continuous, tangle-free supply while accommodating the tool's range of motion, often through a retractable reel mechanism. The assembly must withstand repeated flexing, abrasion, and environmental exposure without compromising integrity.
Working Principle
The cable/hose operates on the principle of controlled payout and retraction, typically via a spring-loaded or motor-driven reel. As the tool moves, the reel allows the cable/hose to extend or retract smoothly, maintaining tension and preventing slack, tangles, or over-extension. For electrical cables, conductors transmit power and signals; for hoses, they convey air, hydraulic fluid, or coolant. The design ensures minimal resistance to movement while protecting internal elements from mechanical stress.
Materials
Electrical cables: Copper conductors (stranded for flexibility), PVC, PUR, or TPE insulation and jacketing. Pneumatic/hydraulic hoses: Synthetic rubber (NBR, EPDM), polyurethane, or thermoplastic (PUR, PA) with reinforcement (textile, steel braid). Connectors: Brass, stainless steel, or engineered plastics. Retractable reels: Steel or aluminum housing, spring steel for retraction mechanism.
Technical Parameters
  • Lifespan >1 million cycles
  • IP Rating IP65 or higher
  • Bend Radius 5x cable/hose diameter
  • Voltage Rating Up to 600V AC/DC
  • Pressure Rating Up to 300 bar (hydraulic), 10 bar (pneumatic)
  • Current Capacity 10-30A
  • Retraction Force 5-50 N
  • Temperature Range -40°C to +90°C
Standards
ISO 4413, ISO 13849, DIN EN 60204-1, DIN 74324

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Cable/Hose.

industrial cable hose assembly tool balancer reel retractable hose flexible conduit power transmission fluid transfer DIN standards ISO compliance Cable/Hose Cable/Hose in Machinery and Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Tool Balancer / Reel

A mechanical device that supports and manages tools or cables in assembly workstations

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Engineering Analysis

Risks & Mitigation
  • Electrical shock from damaged insulation
  • Fluid leakage causing contamination or slip hazards
  • Overheating due to overcurrent
  • Mechanical failure from over-extension or tangling
  • Reduced tool performance from pressure drop or signal loss
FMEA Triads
Trigger: Abrasion against sharp edges or repeated flexing
Failure: Insulation/jacket wear leading to short circuits or leaks
Mitigation: Use abrasion-resistant materials, install protective sleeves, ensure proper bend radius, and implement regular inspection schedules.
Trigger: Over-tensioning or jamming of the reel mechanism
Failure: Cable/hose breakage or retraction failure
Mitigation: Design with tension limiters, use high-cycle springs, and train operators on proper use to avoid pulling at extreme angles.
Trigger: Exposure to oils, solvents, or extreme temperatures
Failure: Material degradation (cracking, swelling) compromising integrity
Mitigation: Select chemically resistant materials (e.g., PUR, EPDM), apply protective coatings, and monitor environmental conditions.

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Electrical: ±5% voltage drop at full load; Mechanical: ±2% retraction force variance; Dimensional: ±1mm diameter tolerance
Test Method
Dielectric strength test (HIPOT), continuity test, pressure decay test, flex cycle test per ISO 6722, pull force measurement, environmental exposure testing

Buyer Feedback

★★★★☆ 4.8 / 5.0 (37 reviews)

"Great transparency on the Cable/Hose components. Essential for our Machinery and Equipment Manufacturing supply chain."

"The Cable/Hose we sourced perfectly fits our Machinery and Equipment Manufacturing production line requirements."

"Found 19+ suppliers for Cable/Hose on CNFX, but this spec remains the most cost-effective."

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Frequently Asked Questions

What is the difference between a cable and a hose in this context?

A cable transmits electrical power or signals, while a hose conveys fluids (air, oil, water). In tool balancers/reels, they may be combined into a single assembly or used separately based on application needs.

How do I select the right cable/hose for a tool balancer?

Consider voltage/current requirements, pressure ratings, environmental conditions (temperature, chemicals), flex life, and compliance with industry standards. Match specifications to the tool's operational demands and safety regulations.

What maintenance is required for cables/hoses on reels?

Regular inspection for abrasion, cracks, or kinks; cleaning to prevent debris buildup; lubrication of reel mechanisms (if specified); and testing electrical continuity or pressure integrity periodically.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Cable/Connector Cable/Pneumatic Pass-through