Carrier Tray: Positioning Accuracy ±0.5 mm, Weight 1-10 kg

Component Specifications

Definition

A carrier tray is a precision-engineered component integrated into automated carrier systems (such as conveyor systems, assembly lines, or robotic transfer units) that functions as a standardized platform for holding individual items or batches. It ensures stable positioning, prevents movement during transit, and often interfaces with sensors, actuators, or other machinery for coordinated handling. Key design considerations include load capacity, dimensional accuracy, compatibility with system interfaces, and durability under operational stresses like vibration, temperature variations, and repeated use.

Working Principle

The carrier tray operates by providing a fixed or adjustable mounting surface that aligns with the carrier system's movement mechanism (e.g., belts, chains, or linear guides). It maintains product orientation through features like guides, clamps, or custom contours, enabling seamless transfer between stations. In automated systems, it may include fiducial marks or embedded RFID tags for tracking, and its design minimizes friction and wear while ensuring repeatable placement for downstream processes like assembly, inspection, or packaging.

Materials

Common materials include aluminum alloys (e.g., 6061-T6 for lightweight strength), stainless steel (e.g., 304 or 316 for corrosion resistance), engineered plastics (e.g., polycarbonate or PEEK for chemical resistance), or composite materials. Surface treatments like anodizing, powder coating, or plating may be applied to enhance durability, reduce friction, or meet hygiene standards.

Technical Parameters

Parameter	Typical range	Notes & selection driver
Weight	1-10 kg
Dimensions	Customizable, typically 200x300 mm to 600x800 mm
Load Capacity	5-50 kg (varies by design)
Surface Finish	Ra ≤ 1.6 μm for smooth contact
Positioning Accuracy	±0.5 mm
Operating Temperature	-20°C to 80°C

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Standards

ISO 9001, ISO 14644, DIN 15207

Parent Products

This component is used in the following industrial products

Carrier System

A mechanical system within a vial/syringe washer that transports containers through the cleaning process.

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Engineering Analysis

Risks & Mitigation

Misalignment causing jams
Material fatigue under cyclic loading
Contamination from wear debris
Incompatibility with system updates

FMEA Triads

Trigger: Wear or deformation of tray guides
Failure: Product misalignment during transfer
Mitigation: Implement regular inspection schedules, use hardened materials, and design with redundancy in positioning features.

Trigger: Overloading beyond rated capacity
Failure: Structural failure or system downtime
Mitigation: Install load sensors, provide clear labeling of limits, and train operators on proper usage.

Industrial Ecosystem

Compatible With

Typical Suppliers & Equivalents

Compliance & Inspection

Tolerance

Dimensional tolerances per ISO 2768-m, with positional accuracy within ±0.5 mm for critical interfaces

Test Method

Performance testing includes load cycling, alignment checks using CMM (Coordinate Measuring Machine), and environmental exposure tests per ISO 9227 for corrosion resistance.

Procurement Evaluation Criteria

A practical evidence checklist for RFQ preparation and supplier evaluation.

Technical documentation

Request current drawings, revision history, and a signed specification sheet.

Manufacturing capability

Verify equipment lists, process limits, capacity, and representative production evidence.

Inspection readiness

Confirm test methods, calibrated equipment, sampling plans, and traceable reports.

Supplier transparency

Check the legal entity, factory address, ownership, certifications, and direct contacts.

Compare the published product scope and source details, then include your specifications and quantity in an enquiry.

Manufacturers of Carrier Tray

Manufacturer profiles associated with Carrier Tray.

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Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review

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Frequently Asked Questions

What are the main functions of a carrier tray in a carrier system?

It securely holds products during transport, ensures precise positioning for automated processes, reduces product damage, and interfaces with sensors or robots for efficient handling.

How do I select the right material for a carrier tray?

Choose based on load requirements, environmental conditions (e.g., moisture, chemicals), weight constraints, and compatibility with system components—aluminum for general use, stainless steel for harsh environments, or plastics for lightweight applications.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Preliminary Technical Classification

This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Carrier Tray