INDUSTRY COMPONENT

Conductor / Penetrator

A conductor/penetrator is an electrical component that safely passes conductors through barriers while maintaining environmental seals.

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Component Specifications

Definition
A conductor/penetrator is a specialized feedthrough component designed to allow electrical conductors (wires, cables, or busbars) to pass through pressure vessels, vacuum chambers, or containment barriers while maintaining hermetic seals, electrical insulation, and mechanical integrity. It serves as an interface between different environmental conditions while preventing fluid/gas leakage and maintaining electrical continuity.
Working Principle
The conductor/penetrator operates by using insulating materials (ceramics, glass, or polymers) to electrically isolate conductive elements from the mounting structure while creating a permanent seal through brazing, welding, or compression. The conductor passes through the insulator, which is bonded to both the conductor and the barrier wall, creating a leak-tight path that withstands pressure differentials, temperature variations, and chemical exposure.
Materials
Conductor: Oxygen-free copper (C10100/C10200), aluminum (6061-T6), or nickel-plated materials. Insulator: Alumina ceramic (Al2O3 94-99.5%), glass (borosilicate), or high-performance polymers (PEEK, PTFE). Sealing: Active brazing alloys (ABA), glass-to-metal seals, or elastomeric gaskets (Viton, EPDM).
Technical Parameters
  • Leak Rate <1×10^-9 mbar·L/s
  • Voltage Rating Up to 15 kV
  • Pressure Rating 10^-9 to 100 bar
  • Current Capacity 10-1000 A
  • Temperature Range -200°C to +450°C
  • Dielectric Strength >20 kV/mm
  • Insulation Resistance >10^12 Ω
Standards
ISO 9001, ISO 14001, DIN EN 60529, IEC 60079

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Conductor / Penetrator.

electrical feedthrough conductor penetrator hermetic seal vacuum feedthrough pressure vessel penetration electrical insulation industrial components Conductor / Penetrator Conductor / Penetrator in Machinery and Equipment Manufacturing

Parent Products

This component is used in the following industrial products

Feedthrough

A vacuum-tight electrical, fluid, or mechanical connection that passes through the wall of a vacuum chamber.

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Engineering Analysis

Risks & Mitigation
  • Electrical short circuits
  • Seal failure leading to leaks
  • Thermal stress cracking
  • Corrosion in aggressive environments
  • Mechanical vibration fatigue
FMEA Triads
Trigger: Thermal cycling exceeding material limits
Failure: Crack formation in ceramic insulator
Mitigation: Use graded seals, thermal stress analysis, and controlled heating/cooling rates
Trigger: Improper installation torque
Failure: Seal compression failure or conductor damage
Mitigation: Implement torque-controlled installation procedures and training
Trigger: Chemical attack on sealing materials
Failure: Degradation of elastomers or corrosion of metals
Mitigation: Material compatibility testing and protective coatings

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.1 mm on critical dimensions, concentricity within 0.05 mm TIR
Test Method
Helium leak testing per ISO 20485, dielectric withstand testing per IEC 60243, pressure testing per ASME BPVC

Buyer Feedback

★★★★☆ 4.8 / 5.0 (24 reviews)

"Reliable performance in harsh Machinery and Equipment Manufacturing environments. No issues with the Conductor / Penetrator so far."

"Testing the Conductor / Penetrator now; the technical reliability results are within 1% of the laboratory datasheet."

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

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Frequently Asked Questions

What is the difference between a conductor and a penetrator?

In this context, 'conductor' refers to the electrical carrying element, while 'penetrator' describes the complete assembly that allows penetration through barriers. The terms are often used interchangeably for feedthrough components.

How are conductor/penetrators tested for leaks?

They undergo helium leak testing per ISO 20485 standards, with typical acceptance criteria below 1×10^-9 mbar·L/s for high-vacuum applications.

Can conductor/penetrators be customized for specific applications?

Yes, they are often custom-engineered for voltage/current requirements, pressure differentials, temperature ranges, and chemical compatibility with process environments.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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