Editorial Technical Reference

Actuator Body

This page explains how Actuator Body is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The main structural housing of an edge actuator that contains and protects internal components while providing mounting interfaces.

Product Specifications

Technical details and manufacturing context for Actuator Body

Definition
The actuator body is the primary structural component within the Edge Actuator Assembly. It serves as a protective enclosure for internal mechanisms such as motors, gears, and sensors, shielding them from environmental factors and mechanical damage. The body provides precise mounting points for integration into larger systems, ensuring proper alignment of moving parts and maintaining dimensional stability under operational loads and varying conditions. It often includes features for heat dissipation, sealing against moisture and dust, and connection ports for power and control signals. The actuator body is typically manufactured from materials such as aluminum alloy, stainless steel, or engineering plastics, depending on the application requirements. For high-strength applications, carbon steel conforming to ASTM A216 WCB may be specified. The body is designed to operate within a pressure range of 1.0–1.6 MPa and a temperature range of -20 to 80 °C. It offers ingress protection ratings from IP65 to IP68 (IEC 60529), with surface treatments such as epoxy coating of 250–300 μm thickness (ISO 12944) for corrosion protection. The mounting interface complies with ISO 5211 F10, and the body typically weighs between 15 and 25 kg, with nominal dimensions of 300×200×150 mm. Mechanical properties include a tensile strength of 485–620 MPa and a Brinell hardness of 120–180 HBW (ASTM A216). The pressure rating is PN16–PN25 (ISO 7005), and the leakage rate at rated pressure is 0.01–0.1 mL/min. These values are reference ranges and must be verified for the specific model and application.
Working Principle
As a static structural component, the actuator body does not have a dynamic working principle. Instead, it provides the necessary framework and protection that allows the actuator's internal mechanisms to function reliably. It maintains dimensional stability under operational loads and environmental conditions, ensuring that moving parts remain aligned and that internal components are shielded from external contaminants. The body also facilitates heat dissipation and provides mounting points for integration, contributing to the overall performance and longevity of the actuator assembly.
Common Materials
Aluminum alloy, Stainless steel, Engineering plastics
Technical Parameters
ParameterTypical rangeNotes & selection driver
MaterialASTM A216 WCBCarbon steel for high strengthASTM A216
Operating Temperature-20–80 °COutside range seals degrade
Ingress ProtectionIP65–IP68IP68 for submersionIEC 60529
Surface TreatmentEpoxy 250–300 μmCorrosion protectionISO 12944
Mounting InterfaceISO 5211 F10Standard actuator mountingISO 5211
Weight15–25 kgDepends on size
Dimensions (L×W×H)300×200×150 mmNominal for reference
Tensile Strength485–620 MPaMinimum for WCBASTM A216
Hardness120–180 HBWBrinell hardnessASTM A216
Pressure RatingPN16–PN25Flange ratingISO 7005
Leakage Rate0.01–0.1 mL/minAt rated pressure

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Mounting Flange Part
    Provides secure attachment points for integrating the actuator into larger systems
    Material: Steel or aluminum alloy
  • Sealing Gasket Groove Part
    Accommodates sealing elements to protect internal components from environmental contaminants
    Material: Integrated into body material
  • Cable Entry Port Part
    Allows routing of power and signal cables into the actuator while maintaining seal integrity
    Material: Typically includes plastic or rubber bushing

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 150 psi (10.3 bar)
other spec: IP66/IP67 ingress protection, corrosion resistance per ASTM B117 salt spray test
temperature: -40°C to 120°C
Media Compatibility
✓ hydraulic fluids (e.g., ISO VG 32/46) ✓ industrial lubricants (e.g., lithium-based greases) ✓ dry inert gases (e.g., nitrogen)
Unsuitable: high-concentration acidic/alkaline slurries (>5% concentration)
Sizing Data Required
  • actuator torque/thrust requirement (Nm or kN)
  • mounting interface dimensions (flange/bolt pattern)
  • environmental exposure class (e.g., NEMA 4X, ATEX Zone)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Seal degradation and leakage
Cause: Exposure to incompatible fluids, excessive temperatures beyond design limits, or chemical attack compromising elastomeric/polymer seals, leading to loss of hydraulic/pneumatic pressure or contamination ingress.
Corrosion and pitting
Cause: Environmental exposure to moisture, corrosive agents (e.g., salts, acids), or galvanic reactions due to dissimilar metals, weakening structural integrity and causing surface degradation or internal damage.
Maintenance Indicators
  • Visible fluid leaks around seals or joints, indicating seal failure or crack development
  • Unusual noises (e.g., grinding, knocking) during operation, suggesting internal wear, misalignment, or foreign object ingress
Engineering Tips
  • Implement regular fluid analysis and filtration to maintain fluid cleanliness, preventing abrasive wear and chemical degradation of internal components
  • Apply protective coatings or select corrosion-resistant materials (e.g., stainless steel, anodized aluminum) based on environmental conditions, and ensure proper drainage to avoid fluid accumulation

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 15552: Pneumatic fluid power - Standard cylinders ANSI/ASME B46.1: Surface Texture (Surface Roughness, Waviness, and Lay) DIN 24334: Hydraulic fluid power - Single-acting cylinders, 250 bar

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.02mm
  • Mounting surface flatness: 0.1mm per 100mm
Quality Inspection
  • Dye Penetrant Test for surface cracks
  • Coordinate Measuring Machine (CMM) dimensional verification

Manufacturers of Actuator Body

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Frequently Asked Questions

What materials are commonly used for actuator bodies?

Common materials include aluminum alloy, stainless steel, and engineering plastics. For high-strength applications, carbon steel conforming to ASTM A216 WCB may be specified. The choice depends on the required strength, corrosion resistance, and weight.

What is the operating pressure and temperature range?

The operating pressure range is 1.0–1.6 MPa, and the operating temperature range is -20 to 80 °C. Outside these ranges, seals may degrade, and performance may be compromised.

What ingress protection ratings are available?

The actuator body offers ingress protection ratings from IP65 to IP68 (IEC 60529). IP68 is suitable for submersion, while IP65 provides protection against dust and water jets.

What mounting interface does the actuator body use?

The mounting interface complies with ISO 5211 F10, which is a standard for mounting actuators to valves. This ensures compatibility with a wide range of valve types.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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