Editorial Technical Reference

Collector Body

This page explains how Collector Body is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

The main structural housing of an outlet collector that contains and directs collected materials.

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Product Specifications

Technical details and manufacturing context for Collector Body

Definition
The collector body is the primary structural component of an outlet collector system, serving as the main enclosure that houses internal mechanisms and provides the conduit through which collected materials (such as dust, particles, or fluids) are channeled from collection points to discharge outlets. It forms the critical containment structure that maintains system integrity and flow efficiency. The body is typically manufactured from stainless steel, carbon steel, or aluminum alloy, with material grades such as WCB for carbon steel and CF8M for stainless steel, as referenced in ASTM A216/A351. Key parameters include nominal diameter (DN50–DN300 per ISO 6708), operating pressure (1.0–1.6 MPa), operating temperature (-40 to 85°C), wall thickness (5–15 mm per ASME B16.34), surface roughness (Ra 3.2–6.3 µm per ISO 1302), weight (15–120 kg), leakage rate (≤0.1 mL/min), pressure test (1.5×PN), and coating thickness (80–120 µm per ISO 12944). These values are reference ranges and must be verified for the specific model and application with the legal manufacturer or supplier. The collector body's design minimizes turbulence and pressure drops while preventing material accumulation or blockages, ensuring reliable operation. It is essential to confirm that the selected body meets the required standards and performance criteria for the intended service conditions.
Working Principle
The collector body functions as a containment vessel that receives materials from inlet connections, maintains controlled flow conditions through its internal geometry, and directs materials toward discharge points. Its design minimizes turbulence and pressure drops while preventing material accumulation or blockages within the system. The internal shape and surface finish are engineered to promote smooth flow and reduce the risk of clogging. The body must withstand the operating pressure and temperature, and its material and wall thickness are selected accordingly. Proper sealing and leak-tightness are ensured through pressure testing. The body's structural integrity is critical for safe and efficient operation, and any signs of corrosion, erosion, or deformation should be addressed promptly.
Common Materials
Stainless Steel, Carbon Steel, Aluminum Alloy
Technical Parameters
ParameterTypical rangeNotes & selection driver
Nominal DiameterDN50–DN300 mmMatches pipe size; larger sizes on request.ISO 6708
Operating Temperature-40–85 °COutside range, seals degrade.
Material GradeWCB/CF8MWCB for carbon steel, CF8M for stainless.ASTM A216/A351
Wall Thickness5–15 mmMinimum per pressure class.ASME B16.34
Surface RoughnessRa 3.2–6.3 µmSmoother for food-grade applications.ISO 1302
Weight15–120 kgDepends on size and material.
Leakage Rate≤0.1 mL/minRate C for metal-seated valves.ISO 5208
Pressure Test1.5×PN MPaHydrostatic test at 1.5 times rated pressure.ISO 5208
Coating Thickness80–120 µmEpoxy coating for corrosion resistance.ISO 12944

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Inlet Flange Part
    Connection point for material entry from collection sources
    Material: steel
  • Outlet Connection
    Interface for discharging collected materials to downstream systems
    Material: steel
  • Access Panel Part
    Removable section for maintenance and inspection of internal components
    Material: steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Up to 10 bar
flow rate: 0.5 to 50 m³/h
temperature: -20°C to 150°C
slurry concentration: Up to 40% solids by weight
Media Compatibility
✓ Water-based slurries ✓ Mineral processing tailings ✓ Industrial wastewater with suspended solids
Unsuitable: Highly corrosive acidic media (pH < 2)
Sizing Data Required
  • Maximum expected flow rate (m³/h)
  • Particle size distribution of collected material
  • Required collection efficiency percentage

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Corrosion-induced thinning
Cause: Exposure to corrosive process gases (e.g., sulfur compounds, chlorides) combined with moisture and high temperatures, leading to uniform or localized wall degradation.
Structural fatigue cracking
Cause: Cyclic thermal stresses from frequent start-ups/shutdowns or process fluctuations, exacerbated by poor support design or thermal expansion mismatches.
Maintenance Indicators
  • Visible external corrosion, bulging, or discoloration on the body shell
  • Audible knocking or rumbling from internal component detachment or excessive particulate buildup
Engineering Tips
  • Implement regular internal inspections and thickness mapping via ultrasonic testing to monitor corrosion rates and plan proactive repairs.
  • Optimize thermal cycling by minimizing rapid temperature changes and ensuring proper insulation and support alignment to reduce stress concentrations.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 286-2:2010 (Geometrical product specifications - Limits and fits) ANSI B4.1-1967 (Preferred Limits and Fits for Cylindrical Parts) DIN 7150-1:2017 (Tolerances for cylindrical fits)

Quoted from the published standard.

Manufacturing Precision
  • Bore diameter: +/-0.025mm
  • Surface flatness: 0.05mm per 100mm
Quality Inspection
  • Dimensional verification using CMM (Coordinate Measuring Machine)
  • Leak testing (pressure decay or bubble test)

Manufacturers of Collector Body

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Frequently Asked Questions

What materials are available for the collector body?

The collector body can be made from stainless steel, carbon steel, or aluminum alloy. Material grades include WCB for carbon steel and CF8M for stainless steel, as per ASTM A216/A351. The choice depends on the application requirements such as corrosion resistance, temperature, and pressure.

What are the standard size and pressure ranges?

The nominal diameter ranges from DN50 to DN300 per ISO 6708, with larger sizes available on request. The operating pressure is typically 1.0 to 1.6 MPa. Always verify the exact ratings for your specific model with the manufacturer.

How is the collector body tested for leakage?

The leakage rate is verified by pressure testing, with a maximum allowable leakage of ≤0.1 mL/min for metal-seated valves. Additionally, a hydrostatic pressure test is conducted at 1.5 times the rated pressure. These tests ensure the body's integrity and sealing performance.

What maintenance signals indicate a problem with the collector body?

Signs of corrosion, erosion, deformation, or leakage indicate potential issues. Also, if the system experiences increased pressure drops or blockages, the body's internal surfaces may be worn or contaminated. Regular inspection and verification of wall thickness and surface roughness are recommended.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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