Editorial Technical Reference

Order Picker

This page explains how Order Picker is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

Electric warehouse truck that elevates the operator with the load platform to pick individual items directly from racking at height.

Product Specifications

Technical details and manufacturing context for Order Picker

Definition
An order picker is a type of electric warehouse truck designed for piece-picking operations. Unlike a conventional forklift that moves entire pallets, an order picker raises the operator cab together with the forks or platform, allowing the worker to retrieve individual cartons or pieces directly from rack levels. This equipment is common in distribution centers and e-commerce fulfillment operations where order accuracy and picking speed are critical.

Low-level models typically serve the first and second beam levels, around 2–3 meters, and are often used for fast-paced picking in e-commerce environments. Medium- and high-level machines can reach heights of 10 meters and beyond, frequently operating in narrow aisles with wire or rail guidance systems to maximize storage density. The design prioritizes operator safety and productivity, with features such as harness anchors, platform sensors, and interlocks that prevent travel when the operator is not in a safe position.

Key differentiators among brands include pick rates, battery technology, guidance systems, and safety interlocks. The equipment is available in various configurations to suit different warehouse layouts and operational requirements. When selecting an order picker, it is essential to verify model-specific parameters such as load capacity, lift height, travel speed, and battery specifications with the manufacturer or supplier, as these values can vary significantly. Compliance with relevant standards, such as ISO 3691-3 for elevating operator position trucks, should be confirmed for the specific model and application.
Working Principle
A battery-powered mast lifts the integrated operator platform hydraulically. Traction motors drive the truck, with speed automatically limited as the platform height increases to maintain stability. In guided aisles, wire or rail guidance systems steer the truck, allowing the operator to focus on picking tasks. Safety interlocks stop travel if gates open or if the operator leaves the platform sensor, ensuring safe operation at height.
Common Materials
welded steel chassis and mast profiles, lift cylinders and chains, polyurethane drive and load wheels, lithium or lead-acid battery systems, AC traction and controller electronics
Technical Parameters
ParameterTypical rangeNotes & selection driver
Load Capacity1000–1500 kgIncludes operator and picked itemsISO 3691-1
Lift Height3000–6000 mmMax height for picking level
Travel Speed (Loaded)8–12 km/hReduced at height for stabilityISO 3691-1
Lift Speed (Loaded)0.2–0.4 m/sAffects picking cycle time
Gradeability (Loaded)5–8 %For ramps and dock levelersISO 3691-1
Battery Voltage24–48 VHigher voltage for higher capacity modelsIEC 60204-1
Battery Capacity200–600 AhDetermines shift enduranceIEC 60254-2
Turning Radius1500–2000 mmCritical for aisle width
Overall Width800–1200 mmMust fit racking aisle
Overall Height (Mast Lowered)2000–2500 mmFor door and container clearance
Service Weight1500–2500 kgIncludes battery
Operating Temperature Range-20–40 °CBelow -20°C requires cold storage packageIEC 60721-3-3
IP RatingIP54–IP65Higher rating for dusty/wet environmentsIEC 60529

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Mast
    Lifts the operator platform and load hydraulically.
  • Operator Platform
    Elevates with the load so the operator picks at height.
  • Traction Motors
    Drive the truck, with speed limited as the platform rises.
  • Battery
    Powers the mast and traction system.
  • Guidance Systems Optional
    Wire or rail guidance that steers the truck in narrow aisles.
  • Safety Interlocks
    Stop travel if a gate opens or the operator leaves the platform.

Application & selection

Application Fit & Sizing Matrix

Operational Limits
battery: lead-acid or lithium with opportunity charging
capacity: 500-1,200 kg typical
guidance: free-ranging, wire-guided, rail-guided narrow aisle
use cases: e-commerce piece picking, spare parts, cold storage variants
height classes: low <3 m, medium 3-6 m, high 6-12 m

Risk, maintenance & compliance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Mast chain elongation
Cause: Wear over cycles stretching chains beyond limits, dropping platform level accuracy and requiring measured replacement per maintenance schedule.
Guidance loss in narrow aisle
Cause: Wire signal degradation or rail wear letting the truck drift toward racking at height, mitigated by monitoring and end-of-aisle controls.
Maintenance Indicators
Engineering Tips

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
Check the legal entity, factory address, ownership, certifications, and direct contacts.

CNFX does not score or rank suppliers. Buyers must verify all claims and documents with the legal manufacturer before ordering.

Manufacturers of Order Picker

12 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Ningbo Ruyi Joint Stock Co., Ltd. (XILIN)
Ningbo (Ninghai), Zhejiang, CN
Founded 1985260,000
Stated by the company · profile compiled by CNFX from public sources
Noblelift Intelligent Equipment Co., Ltd.
Huzhou (Changxing), Zhejiang, CN
Founded 2000over 5000 staffover 390,000 square meters
Also makes: Hand Pallet Truck
Stated by the company · profile compiled by CNFX from public sources
Carry-up Material Handling
Ningbo, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Picker”
View source page ↗ carryupmhe.com · checked 2026-09-08
Changzhou Yi-Lift Import And Export Co., Ltd.
Changzhou, Jiangsu, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Picker FT series”
View source page ↗ yi-lift.com · checked 2026-09-08
DFLIFT
Henan, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Electric Order Pickers”
View source page ↗ dflift.com · checked 2026-09-16
GS
Hefei, Anhui, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Picker”
View source page ↗ gs-equip.com · checked 2026-09-16
Hangcha Intelligent
Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Pickers”
View source page ↗ hcforklift.com · checked 2026-09-07
Hangzhou Sivge Machinery Co., Ltd.
Hangzhou, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Aerial Order Picker”
View source page ↗ aerial-workplatform.com · checked 2026-09-16
Jiangsu JIALIFT
Huzhou, Zhejiang, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Low-level order picker”
View source page ↗ jialift.com · checked 2026-09-16
Jinan PLK Machinery Co.,Ltd
Jinan, Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Picker”
View source page ↗ plklift.com · checked 2026-09-13
Kinocranes
Henan, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Electric Order Picker”
View source page ↗ kinocranes.com · checked 2026-08-31
Qingdao DAXLIFTER Machinery Co., Ltd.
Qingdao, Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Order Picker”
View source page ↗ daxlifter.com · checked 2026-09-16
View All Factories

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What is the typical load capacity of an order picker?

According to the directory reference, load capacity typically ranges from 1000 to 1500 kg, including the operator and picked items. This value should be verified with the manufacturer for the specific model, as it may vary.

How does an order picker differ from a forklift?

An order picker elevates the operator along with the load platform, allowing direct picking of individual items from racking. A forklift typically moves whole pallets and does not elevate the operator to the rack level.

What safety features are common on order pickers?

Common safety features include harness anchors, platform sensors, and interlocks that stop travel if gates open or the operator leaves the platform. Speed is automatically limited at height for stability. Always verify safety compliance with standards like ISO 3691-3.

What standards apply to order pickers?

Relevant standards include ISO 3691-3 for elevating operator position trucks, EN 16307-1 for industrial truck safety, and GB 10827 series. These are reference standards; the manufacturer should confirm compliance for the specific model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

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