Editorial Technical Reference

State Tracker

This page explains how State Tracker is classified within Machinery and Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A monitoring component that tracks and records operational states within a system.

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Product Specifications

Technical details and manufacturing context for State Tracker

Definition
The State Tracker is a component used in machinery and equipment manufacturing, specifically as part of the Convergence Checker system. Its primary function is to continuously monitor, record, and report the operational states of various system elements, ensuring proper convergence during manufacturing processes. The device receives sensor inputs and system signals, processes this data to determine current operational states, maintains historical state records, and provides real-time state information to the Convergence Checker's control algorithms. This enables the system to verify that all components are operating within expected parameters and to detect deviations that could affect product quality or process efficiency.

The State Tracker is constructed with electronic components, a printed circuit board, and a plastic housing. It is designed to operate within specified environmental and electrical limits. The operating temperature range is -40 to 85 °C, outside which seals may fail. The supply voltage is 24 V DC ±10%, with reverse polarity protection. Current consumption is ≤50 mA at nominal voltage. The switching output is configurable as PNP or NPN, with a switching frequency of ≤1000 Hz and a maximum load of 200 mA. Accuracy is ±0.5% FS, repeatability ±0.1% FS under constant conditions, and response time ≤10 ms from state change to output. The enclosure rating is IP65–IP67 (per IEC 60529), indicating dust-tightness and protection against water jets. The housing material is 316L stainless steel (per ASTM A240), which is corrosion-resistant. Weight ranges from 0.3 to 0.5 kg depending on configuration.

These parameters are reference values for directory purposes; actual model-specific values and standards must be verified with the legal manufacturer or supplier before procurement or installation. The State Tracker is not a standalone product but a component intended for integration into the Convergence Checker system.
Working Principle
The State Tracker operates by receiving sensor inputs and system signals from various elements within the manufacturing process. It processes this data to determine the current operational state of each element, comparing it against expected thresholds. Historical state records are maintained in internal memory, allowing trend analysis and fault diagnosis. The device provides real-time state information to the Convergence Checker's control algorithms, which use this data to adjust process parameters and ensure proper convergence. The output is delivered via configurable PNP/NPN switching outputs, with a response time of ≤10 ms. The device is powered by a 24 V DC supply and is protected against reverse polarity. It is designed to operate within specified pressure, temperature, and electrical limits, and its enclosure rating ensures protection against dust and water jets.
Common Materials
Electronic components, Printed circuit board, Plastic housing
Technical Parameters
ParameterTypical rangeNotes & selection driver
Operating Temperature-40–85 °COutside range, seals may fail
Supply Voltage24 ±10% V DCReverse polarity protected
Current Consumption≤50 mAAt nominal voltage
Switching OutputPNP/NPNConfigurable
Switching Frequency≤1000 HzMax load 200 mA
Accuracy±0.5 % FSFull scale
Repeatability±0.1 % FSUnder constant conditions
Response Time≤10 msFrom state change to output
Enclosure RatingIP65–IP67Dust-tight and protected against water jetsIEC 60529
Housing Material316LCorrosion-resistantASTM A240
Weight0.3–0.5 kgDepending on configuration

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sensor Interface Module
    Receives and processes input signals from various sensors
    Material: Electronic components
  • State Processor
    Analyzes input data to determine current operational states
    Material: Integrated circuit
  • Memory Unit
    Stores historical state data and configuration parameters
    Material: Semiconductor memory
  • Communication Interface
    Transmits state information to the Convergence Checker main system
    Material: Electronic components

Application & selection

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
flow rate: 0 to 100 L/min
temperature: -40°C to +85°C
Media Compatibility
✓ Water-based fluids ✓ Hydraulic oils ✓ Compressed air systems
Unsuitable: Highly corrosive acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • System operating pressure range
  • Maximum expected flow rate
  • Required sampling frequency

Risk, maintenance & compliance

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Bearing degradation
Cause: Inadequate lubrication leading to metal-to-metal contact, overheating, and eventual seizure or spalling due to contamination or improper lubrication intervals.
Seal leakage
Cause: Wear from abrasive particles in the fluid, thermal cycling causing material fatigue, or improper installation leading to compromised sealing integrity and fluid loss.
Maintenance Indicators
  • Unusual grinding or whining noise from the unit indicating bearing wear or misalignment
  • Visible fluid leakage around seals or joints, suggesting seal failure or connection integrity issues
Engineering Tips
  • Implement a condition-based lubrication program using oil analysis to monitor contamination and viscosity, ensuring optimal bearing life and preventing premature failure.
  • Install filtration systems upstream to remove abrasive particles from the fluid, reducing wear on seals and internal components, and perform regular seal inspections during scheduled maintenance.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ANSI/ASME B46.1-2019 DIN EN ISO 2768-1

Quoted from the published standard.

Manufacturing Precision
  • Bore: +/-0.02mm
  • Flatness: 0.1mm
Quality Inspection
  • Dimensional Verification Test
  • Material Composition Analysis
Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Manufacturers of State Tracker

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Frequently Asked Questions

What is the State Tracker used for?

The State Tracker is a component of the Convergence Checker system. It monitors, records, and reports the operational states of various system elements to ensure proper convergence during manufacturing processes.

What are the key electrical specifications?

The supply voltage is 24 V DC ±10% with reverse polarity protection. Current consumption is ≤50 mA at nominal voltage. Switching output is configurable PNP/NPN, with a switching frequency of ≤1000 Hz and max load 200 mA.

What environmental conditions can it withstand?

The operating temperature range is -40 to 85 °C. The enclosure rating is IP65–IP67, meaning it is dust-tight and protected against water jets. The housing material is 316L stainless steel, which is corrosion-resistant.

How accurate is the State Tracker?

Accuracy is ±0.5% FS, repeatability is ±0.1% FS under constant conditions, and response time is ≤10 ms from state change to output. These are reference values; verify with the manufacturer for your specific model.

Data basis: editorial classification, named public sources where available, and source-reviewed manufacturer records. See the editorial policy.

Related equipment

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Convergence Checker
View system integration details

Industrial Ecosystem & Supply Chain Structure

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for State Tracker.

Status Monitor Condition Tracker

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
This page supports structured research, RFQ preparation, and supplier evaluation. It does not replace buyer-led supplier qualification, standards review, or technical approval.

Compiled and source-reviewed by the CNFX editorial team. Each manufacturer above links to the page on that company's own website where the product is listed, with the date we checked it. How we source and review · Page last updated 12 October 2026

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