Non-Ferrous Metal Continuous Casting and Rolling System

Product Specifications

Technical details and manufacturing context for Non-Ferrous Metal Continuous Casting and Rolling System

Definition

This system is a fully integrated industrial line that combines continuous casting and hot rolling to transform molten non-ferrous metals directly into semi-finished products such as rods, bars, and strips. By eliminating intermediate cooling and reheating steps, it significantly improves energy efficiency and production yield. The integrated approach ensures precise temperature control throughout the transformation process, resulting in superior metallurgical properties. It enables high-volume production of consistent quality products with reduced material waste and operational costs. The system is designed for non-ferrous metal producers seeking to streamline their manufacturing process. Key specifications include a maximum production capacity of 10–30 tons per hour, casting speeds of 1–6 m/min, rolling mill power of 500–2000 kW, and maximum product width of 600–1200 mm. Temperature control accuracy is ±5°C, and the system length ranges from 30 to 80 meters. Casting temperature depends on the alloy (e.g., copper, aluminum) and typically ranges from 650–950°C. Final strip thickness after rolling is 6–20 mm, with rolling speeds of 2–10 m/s. Electrical supply is three-phase, 380–690 V AC, 50/60 Hz, per IEC 60038. Operating temperature range is 0–45°C, cooling water flow rate is 50–200 m³/h, and total system weight is 50–150 tons. Materials used include high-temperature steel alloys, refractory ceramics, copper alloys, and advanced thermal insulation materials. All values are reference ranges and must be verified with the legal manufacturer for specific models and applications.

Working Principle

Molten metal is continuously cast through a water-cooled mold to form a solid strand. This strand is immediately fed into a multi-stand rolling mill while still hot, reducing its cross-section and shaping the material into final semi-finished products through controlled deformation. The process integrates casting and rolling in a single line, eliminating the need for reheating and improving energy efficiency.

Common Materials

High-temperature steel alloys, Refractory ceramics, Copper alloys, Advanced thermal insulation materials

Technical Parameters

Parameter	Typical range	Notes & selection driver
Maximum Production CapacityRequired	10–30 tons/hour	Maximum continuous output of finished product
Casting Speed RangeRequired	1–6 m/min	Adjustable speed range for continuous casting
Rolling Mill PowerRequired	500–2000 kW	Total installed power of rolling mill drives
Maximum Product WidthRequired	600–1200 mm	Maximum width of produced strips or sheets
Temperature Control Accuracy	±5 ±°C	Precision of temperature maintenance throughout process
System Length	30–80 meters	Total footprint length of integrated system
Casting Temperature	650–950 °C	Depends on alloy (e.g., copper, aluminum)
Strip Thickness Range	6–20 mm	After casting; final thickness after rolling
Rolling Speed Range	2–10 m/s	Depends on final gauge and material
Electrical Supply	380–690 V AC	Three-phase, 50/60 HzIEC 60038
Operating Temperature Range	0–45 °C	Ambient temperature for equipment
Cooling Water Flow Rate	50–200 m³/h	For casting machine and rolling mill
System Weight	50–150 t	Total equipment weight, excluding foundations

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Continuous Casting Machine
Forms molten metal into continuous solid strand

Material: Water-cooled copper mold, steel frame
Multi-Stand Rolling Mill
Reduces cross-section and shapes hot metal strand

Material: High-strength alloy steel rolls
Temperature Maintenance System
Maintains optimal temperature between casting and rolling

Material: Ceramic fiber insulation, heating elements
Hydraulic Descaling System Optional
Removes surface oxides before rolling

Material: Stainless steel nozzles, high-pressure pumps
Automated Cut-to-Length Unit Optional
Cuts continuous product to specified lengths

Material: Tungsten carbide blades, steel frame

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Non-Ferrous Metal Continuous Casting and Rolling System.

Manufacturers of Non-Ferrous Metal Continuous Casting and Rolling System

1 company lists this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Beijing Orient Pengsheng Machinery Co., Ltd

Beijing, CN

Listed on the company's own website · profile compiled by CNFX from public sources

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Frequently Asked Questions

What is the maximum production capacity of this system?

The reference range for maximum continuous output is 10–30 tons per hour, depending on the specific model and material. Verify the exact capacity with the manufacturer for your application.

What materials can be processed?

The system is designed for non-ferrous metals, with typical examples including copper and aluminum alloys. The casting temperature range of 650–950°C depends on the alloy. Confirm material compatibility with the supplier.

What are the electrical supply requirements?

The system requires a three-phase electrical supply of 380–690 V AC, 50/60 Hz, per IEC 60038. Ensure your facility meets these requirements and verify with the manufacturer for specific models.

How does the system achieve energy efficiency?

By integrating continuous casting and hot rolling, the system eliminates intermediate cooling and reheating steps, reducing energy consumption and improving yield. This results in lower operational costs and reduced material waste.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	Atmospheric to 0.5 MPa (casting section), 10-50 MPa (rolling section)
flow rate:	0.5-10 tons/hour (continuous casting throughput)
temperature:	400-1200°C (depending on metal type)
casting speed:	0.5-5 m/min
rolling reduction:	Up to 95% total reduction
slurry concentration:	N/A (handles molten metal, not slurry)