Editorial Technical Reference

High-Purity Fused Silica Powder

This page explains how High-Purity Fused Silica Powder is classified within Non-Metallic Mineral Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

High-purity fused silica powder is an amorphous, non-crystalline form of silicon dioxide produced by melting high-quality quartz sand at extremely high temperatures followed by rapid cooling and pulverization.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for High-Purity Fused Silica Powder

Definition
High-purity fused silica powder is an amorphous, non-crystalline form of silicon dioxide produced by melting high-quality quartz sand at extremely high temperatures followed by rapid cooling and pulverization. This material exhibits exceptional thermal stability, chemical inertness, and low thermal expansion coefficient, making it indispensable in advanced manufacturing processes. It serves as a critical raw material in the production of precision ceramics, investment casting molds, refractory linings, and electronic components. The material's high purity and consistent particle size distribution ensure reliable performance in demanding industrial environments where contamination or dimensional instability cannot be tolerated. The powder is characterized by a minimum silicon dioxide content of 99.9%, a median particle diameter (D50) ranging from 5 to 50 micrometers, and a bulk density between 0.5 and 0.8 g/cm³. Its thermal expansion coefficient is exceptionally low, between 0.5 and 0.6 ×10⁻⁷/°C from 0 to 300°C, and it exhibits a loss on ignition of no more than 0.1% at 1000°C. The specific surface area, measured by BET, falls between 1 and 10 m²/g. With a Mohs hardness of 7, it offers good abrasion resistance. Its dielectric constant is stable at 3.8–4.0, and volume resistivity is at least 10¹⁶ Ω·cm, making it suitable for electronic substrates. The maximum continuous operating temperature is 1100°C. Moisture content is kept below 0.05% to prevent agglomeration, and the pH value in water is neutral (6.0–7.5). These parameters are provided as reference ranges; actual values should be confirmed for the specific grade or application. The product is listed in a neutral directory and is not manufactured or sold by the directory. Always verify model-specific specifications and applicable standards with the legal manufacturer or supplier.
Working Principle
The working principle of high-purity fused silica powder relies on its amorphous structure and high purity. The non-crystalline arrangement of silicon dioxide molecules provides dimensional stability under thermal cycling, as the low thermal expansion coefficient minimizes volume changes. Chemical inertness arises from the strong Si-O bonds and the absence of impurities that could react with environments. The powder's consistent particle size distribution ensures uniform packing and predictable behavior in ceramic bodies, casting molds, and refractory linings. Its high electrical resistivity and stable dielectric constant make it an effective insulator in electronic applications. The material's performance is governed by its purity, particle morphology, and surface characteristics, which are controlled during manufacturing. In use, the powder must be handled to avoid contamination, and its properties should be verified against the specified parameters for the intended application.
Common Materials
Silicon Dioxide (SiO₂), Trace Mineral Additives
Technical Parameters
ParameterTypical rangeNotes & selection driver
SiO₂ PurityRequired≥99.9 %Minimum silicon dioxide contentGB/T 3284
Particle Size D50Required5–50 μmMedian particle diameterISO 13320
Bulk DensityRequired0.5–0.8 g/cm³Loose packed densityGB/T 16913
Thermal Expansion CoefficientRequired0.5–0.6 ×10⁻⁷/°CLinear expansion from 0-300°CGB/T 16535
Loss on Ignition≤0.1 %Weight loss at 1000°CGB/T 3284
Specific Surface Area1–10 m²/gBET surface area measurementISO 9277
Mohs Hardness7Abrasion resistance for wear applications.
Dielectric Constant3.8–4.0Stable dielectric for electronic substrates.ASTM D150
Volume Resistivity≥10¹⁶ Ω·cmHigh insulation for electrical applications.ASTM D257
Maximum Operating Temperature1100 °CContinuous use; higher for short-term.
Moisture Content≤0.05 %Low moisture prevents agglomeration.GB/T 6284
pH Value6.0–7.5Neutral pH for chemical stability.GB/T 1717

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for High-Purity Fused Silica Powder.

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 100 bar (in slurry applications)
flow rate: Dependent on particle size distribution and slurry viscosity
temperature: -100°C to 1200°C (continuous), up to 1700°C (short-term)
slurry concentration: Up to 70% solids by weight (depending on particle size and additives)
Media Compatibility
✓ High-purity chemical processing environments ✓ Semiconductor manufacturing slurries ✓ High-temperature ceramic binders
Unsuitable: Hydrofluoric acid or strong alkaline solutions (pH > 12)
Sizing Data Required
  • Required particle size distribution (D10, D50, D90)
  • Target slurry viscosity or flow characteristics
  • Purity requirements (trace element limits)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Particle agglomeration and bridging
Cause: Moisture absorption due to improper storage or handling, leading to clumping that disrupts flow and causes equipment blockages in pneumatic conveying systems.
Abrasive wear in conveying and processing equipment
Cause: High hardness (Mohs 7) of silica particles causing accelerated erosion of metal surfaces, seals, and valve components during transport and handling.
Maintenance Indicators
  • Visible powder accumulation around seals, joints, or vents indicating containment failure and potential contamination
  • Audible changes in pneumatic conveying systems (reduced flow noise, irregular cycling) suggesting blockages or flow restriction
Engineering Tips
  • Implement strict moisture control with desiccant systems in storage silos and maintain relative humidity below 40% to prevent agglomeration
  • Use wear-resistant materials (ceramic-lined pipes, polyurethane components) in high-velocity zones and implement regular thickness monitoring of critical wear points

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ISO 21587:2007 (Chemical analysis of aluminosilicate refractory products) ASTM E1269-23 (Standard Test Method for Determining Specific Heat Capacity by Differential Scanning Calorimetry) DIN 51045-1:2005-08 (Determination of the thermal expansion of solids)

Quoted from the published standard.

Manufacturing Precision
  • Particle size distribution: +/- 5% of specified range
  • Chemical purity: SiO2 content ≥ 99.95%
Quality Inspection
  • X-ray fluorescence (XRF) analysis for elemental composition
  • Laser diffraction particle size analysis

Manufacturers of High-Purity Fused Silica Powder

Manufacturer profiles associated with High-Purity Fused Silica Powder.

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Supply Chain Commonly Integrated Components

Powder Feeder

A precision component that meters and delivers ceramic powder to the press mold in controlled quantities.

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Secondary Crusher

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Agitator System

Mechanical system designed to mix and homogenize asphalt within storage tanks to prevent separation and maintain consistent viscosity.

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Frequently Asked Questions

What is the minimum silicon dioxide content of this powder?

The minimum silicon dioxide content is 99.9% as per GB/T 3284. This ensures high purity for demanding applications.

What is the typical particle size distribution?

The median particle diameter (D50) ranges from 5 to 50 micrometers, measured by ISO 13320. This range allows for various applications.

What is the maximum operating temperature?

The maximum continuous operating temperature is 1100°C. For short-term exposure, higher temperatures may be possible, but consult the manufacturer.

How should I verify the specifications for my application?

Always confirm the exact values of parameters like purity, particle size, and thermal properties with the legal manufacturer or supplier, as the listed ranges are reference only.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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