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Mounting Plate/Adapter Component – Computer, Electronic and Optical Product Manufacturing

Component Specifications

Definition

A precision-engineered mounting plate or adapter designed to interface between a lens fixture/chuck and the optical system's base structure. It ensures accurate positioning, repeatable alignment, and stable mounting of optical components, minimizing vibration and thermal drift while maintaining optical axis integrity.

Working Principle

Provides a rigid, flat reference surface with precisely machined mounting holes and alignment features (such as dowel pins or kinematic mounts) to secure the lens fixture. It transfers clamping forces evenly, prevents distortion of optical elements, and allows for fine adjustments via shims or micrometer screws when integrated.

Materials

Typically aluminum alloy (e.g., 6061-T6) for lightweight rigidity, stainless steel (e.g., 304 or 316) for corrosion resistance in harsh environments, or invar for ultra-low thermal expansion in high-precision applications. Surface finishes may include anodizing (for aluminum) or passivation (for stainless steel) to enhance durability.

Technical Parameters

Weight Varies by material and size
Flatness ≤ 0.01 mm
Thickness 10-25 mm
Parallelism ≤ 0.005 mm
Surface Roughness Ra ≤ 0.8 μm
Mounting Hole Pattern Custom or standard (e.g., M4, M6, 1/4-20)

Standards

ISO 10110, ISO 2768, DIN 7186

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Mounting Plate/Adapter.

Parent Products

This component is used in the following industrial products

Lens Fixture/Chuck

A precision holding device designed to secure and position optical lenses during automated measurement processes.

View Product Details

Engineering Analysis

Risks & Mitigation

Misalignment due to improper installation
Material fatigue under cyclic loads
Thermal expansion mismatch causing drift
Corrosion in humid or chemical environments

FMEA Triads

Trigger: Incorrect torque application during installation
Failure: Lens misalignment or fixture loosening
Mitigation: Use calibrated torque wrenches and follow manufacturer specifications; implement installation training.

Trigger: Material degradation from environmental exposure
Failure: Reduced dimensional stability or corrosion
Mitigation: Select appropriate corrosion-resistant materials (e.g., stainless steel); apply protective coatings; conduct regular inspections.

Trigger: Vibration or shock during operation
Failure: Loss of optical alignment or component damage
Mitigation: Design with damping features; secure mounting to stable surfaces; use vibration-isolation systems.

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance

Geometric tolerances per ISO 2768-mK; flatness ≤ 0.01 mm; positional tolerance of mounting holes ≤ 0.02 mm

Test Method

Coordinate measuring machine (CMM) verification, laser interferometry for flatness, torque testing for fastener integrity, environmental testing (thermal cycling, humidity) as per ISO 9022.

Buyer Feedback

★★★★☆ 4.8 / 5.0 (21 reviews)

"Found 19+ suppliers for Mounting Plate/Adapter on CNFX, but this spec remains the most cost-effective."

"The technical documentation for this Mounting Plate/Adapter is very thorough, especially regarding technical reliability."

"Reliable performance in harsh Computer, Electronic and Optical Product Manufacturing environments. No issues with the Mounting Plate/Adapter so far."

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Frequently Asked Questions

What is the primary function of a mounting plate/adapter in a lens fixture?

It provides a stable, accurate interface between the lens fixture/chuck and the optical system, ensuring precise alignment, repeatability, and minimal vibration or thermal effects on optical performance.

How do I select the right material for a mounting plate?

Choose based on application needs: aluminum for general use (lightweight, cost-effective), stainless steel for harsh environments (corrosion-resistant), or invar for high-precision systems requiring minimal thermal expansion.

Can mounting plates be customized for different lens sizes?

Yes, they are often custom-designed to match specific lens diameters, fixture types, and mounting configurations, with standardized hole patterns or bespoke features as required.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

Mounting Plate/Adapter