INDUSTRY COMPONENT

Sensor Mounting Plate

Precision mounting plate for sensor array modules in industrial automation systems

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Component Specifications

Definition
A structural component designed to securely mount and align multiple sensors in a sensor array module, providing precise positioning, vibration damping, and environmental protection for accurate data acquisition in industrial applications
Working Principle
Provides a rigid, stable platform that maintains precise geometric relationships between multiple sensors, ensuring consistent measurement accuracy through proper alignment, isolation from machine vibrations, and protection from environmental factors
Materials
Aluminum alloy 6061-T6 or 7075-T6, stainless steel 304 or 316, with optional anodized or powder-coated finishes for corrosion resistance
Technical Parameters
  • weight 0.5-2.0kg depending on size
  • flatness 0.05mm/m
  • surface_finish Ra 1.6μm
  • dimensional_tolerance ±0.1mm
  • mounting_hole_pattern M4 or M5 threaded
  • operating_temperature -20°C to +80°C
  • thermal_expansion_coefficient 23.6×10⁻⁶/°C (aluminum)
Standards
ISO 2768, ISO 9001, DIN 912, DIN 934

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Sensor Mounting Plate.

sensor mounting plate sensor array mounting industrial sensor hardware precision mounting bracket vibration isolation plate sensor alignment fixture automation component Sensor Mounting Plate in Computer, Electronic and Optical Product Manufacturing

Parent Products

This component is used in the following industrial products

Sensor Array Module

A modular assembly of multiple sensors integrated into a quality testing station for simultaneous multi-parameter measurement.

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Dancer Arm

A mechanical arm used in tension control systems to maintain consistent material tension during processing.

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Joystick Mechanism

The mechanical assembly within a joystick control unit that translates user input into precise directional movement.

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Engineering Analysis

Risks & Mitigation
  • Improper alignment leading to measurement errors
  • Vibration transmission affecting sensor stability
  • Thermal expansion causing dimensional changes
  • Corrosion in harsh environments
  • Fatigue failure from cyclic loading
FMEA Triads
Trigger: Insufficient flatness or dimensional accuracy
Failure: Sensor misalignment causing measurement inaccuracies
Mitigation: Implement strict quality control with coordinate measuring machines (CMM) and specify tighter tolerances
Trigger: Inadequate vibration damping
Failure: Noise in sensor readings and reduced measurement precision
Mitigation: Incorporate vibration-isolating materials or designs and conduct vibration analysis during design phase
Trigger: Material corrosion in harsh environments
Failure: Degradation of mounting integrity and potential sensor damage
Mitigation: Use corrosion-resistant materials (stainless steel, anodized aluminum) and protective coatings

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Geometric tolerances per ISO 1101, dimensional tolerances per ISO 2768-m
Test Method
Coordinate measuring machine (CMM) verification, vibration testing per ISO 10816, environmental testing per IEC 60068

Buyer Feedback

★★★★☆ 4.8 / 5.0 (38 reviews)

"The Sensor Mounting Plate we sourced perfectly fits our Computer, Electronic and Optical Product Manufacturing production line requirements."

"Found 44+ suppliers for Sensor Mounting Plate on CNFX, but this spec remains the most cost-effective."

"The technical documentation for this Sensor Mounting Plate is very thorough, especially regarding technical reliability."

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Frequently Asked Questions

What are the key considerations when selecting a sensor mounting plate?

Key considerations include material compatibility with the operating environment, dimensional accuracy for proper sensor alignment, vibration damping properties, thermal expansion characteristics, and corrosion resistance for long-term reliability.

How does the mounting plate affect sensor accuracy?

The mounting plate ensures precise geometric relationships between sensors, minimizes vibration-induced errors, maintains alignment under thermal cycling, and provides stable reference points for calibration, all critical for measurement accuracy.

Can sensor mounting plates be customized for specific applications?

Yes, mounting plates can be customized for specific sensor configurations, environmental conditions, mounting requirements, and integration needs with other machine components through CAD design and precision manufacturing.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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