Sensor Array Module for Quality Testing Stations

Product Specifications

Technical details and manufacturing context for Sensor Array Module

Definition

The Sensor Array Module is a component of the Quality Testing Station, designed to house and coordinate multiple specialized sensors for comprehensive, simultaneous measurement of various product parameters during quality control. It integrates optical, thermal, pressure, and other sensor types into a unified array, enabling efficient data collection. The module's central processing unit coordinates sensor timing, normalizes signals, and transmits standardized data to the station's main control system for analysis and quality assessment. Key specifications include 8–32 sensor channels, measurement accuracy of ±0.1% FS (per ISO 5725-1), sampling rates from 100 to 1000 Hz per channel, and an operating temperature range of -40 to 85 °C (storage -40 to 105 °C) per IEC 60068-2-1/2. It operates on 9–36 V DC with reverse polarity protection, consumes 5–15 W, and offers IP54–IP65 protection (IEC 60529). The housing is made of 316L stainless steel (ASTM A240) with aluminum alloy and polycarbonate components. Weight ranges from 2.5 to 8.0 kg, and dimensions vary from 200×150×80 to 400×300×150 mm. Communication interfaces include RS485, CAN, and Ethernet (ISO 11898), with Modbus RTU available. These values are reference ranges; verify model-specific specifications with the manufacturer.

Working Principle

The module integrates multiple sensor types into a unified array that collects data simultaneously. A central processing unit coordinates sensor timing, normalizes signals, and transmits standardized data to the station's main control system for analysis and quality assessment. This enables simultaneous multi-parameter measurement, improving efficiency and accuracy in quality control processes.

Common Materials

Aluminum alloy housing, Stainless steel mounting brackets, Polycarbonate protective covers, Copper wiring, Silicon sensor elements

Technical Parameters

Parameter	Typical range	Notes & selection driver
Number of Sensor Channels	8–32 channels	Determines the number of simultaneous measurements.
Measurement Accuracy	±0.1 % FS	Overall system accuracy including sensors and electronics.ISO 5725-1
Sampling Rate	100–1000 Hz	Per channel; higher rates for dynamic measurements.
Operating Temperature	-40–85 °C	Outside this range, sensor drift increases.IEC 60068-2-1/2
Storage Temperature	-40–105 °C	Non-operating survival range.IEC 60068-2-1/2
Supply Voltage	9–36 V DC	Reverse polarity protected.
Power Consumption	5–15 W	Depends on channel count and sensor type.
IP Rating	IP54–IP65	IP65 for washdown environments.IEC 60529
Housing Material	316L stainless steel	Corrosion resistant for industrial environments.ASTM A240
Weight	2.5–8.0 kg	Varies with channel count and housing options.
Dimensions (L×W×H)	200×150×80–400×300×150 mm	Envelope size; mounting holes per drawing.
Communication Interface	RS485, CAN, Ethernet	Protocol configurable; Modbus RTU available.ISO 11898

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM

Sensor Mounting Plate Part
Provides precise positioning and alignment for individual sensor elements

Material: Stainless steel
Signal Conditioning Board
Amplifies, filters, and converts raw sensor signals to standardized outputs

Material: FR4 PCB with copper traces
Communication Interface
Handles data transmission between the sensor array and the main control system

Material: Plastic housing with copper connectors
Environmental Seal Part
Protects internal electronics from dust, moisture, and contaminants

Material: Silicone rubber gasket
Sensor Elements
The sensors themselves — the module is an array of them.
Central Processing Unit
Coordinates the sensors' timing, normalizes their signals and hands the data on.

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Quality Testing Station

View system integration details

Manufacturers of Sensor Array Module

Manufacturer profiles associated with Sensor Array Module.

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Frequently Asked Questions

What is the typical number of sensor channels available?

The module supports 8 to 32 channels, depending on the configuration. The number of channels determines how many simultaneous measurements can be performed.

What communication interfaces are supported?

The module offers RS485, CAN, and Ethernet interfaces, with Modbus RTU available as a configurable protocol. Verify compatibility with your control system.

What is the operating temperature range?

The module operates from -40 to 85 °C, with a storage range of -40 to 105 °C, per IEC 60068-2-1/2. Outside these ranges, sensor drift may increase.

Is the module suitable for washdown environments?

The IP rating ranges from IP54 to IP65, with IP65 suitable for washdown environments. Confirm the exact rating for your model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification

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pressure:	0 to 10 bar
flow rate:	0 to 5 m/s
temperature:	-40°C to +85°C (operating), -40°C to +105°C (storage)
slurry concentration:	0 to 30% solids by weight

Sensor Array Module

Product Specifications

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