Editorial Technical Reference

Temperature Sensor Probe

This page explains how Temperature Sensor Probe is classified within Computer, Electronic and Optical Product Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A sensing element that directly measures temperature and converts it into an electrical signal for monitoring systems.

Temperature Sensor Probe in a manufacturing environment
Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Temperature Sensor Probe

Definition
A temperature sensor probe is a component used in industrial temperature monitoring systems. It is designed to physically contact or be immersed in the medium whose temperature is to be measured. The probe contains a sensing element, such as a thermocouple, resistance temperature detector (RTD), or thermistor, which changes its electrical properties—resistance or voltage—in response to temperature variations. These changes are measured and converted into standardized signals, typically 4-20 mA, for interpretation by monitoring equipment, controllers, or data loggers. The probe is typically housed in a protective sheath made of stainless steel (grades 304 or 316), with platinum and ceramic used in the sensing element. The probe diameter ranges from 3 to 12 mm, and the length from 50 to 500 mm, with custom lengths available. The standard temperature measurement range is -40 to 85 °C, with an accuracy of ±0.5 °C for Pt100 sensors (Class A tolerance per IEC 60751). Response time in water flow is 1 to 10 seconds, depending on the sheath. Insulation resistance is at least 100 MΩ at 500 V DC and 25 °C, per IEC 60751. The probe operates with a supply voltage of 9 to 36 V DC for 4-20 mA transmitters, and the output signal is a two-wire loop-powered 4-20 mA per IEC 60381. Ingress protection ratings range from IP65 to IP68 per IEC 60529, and maximum operating pressure is 10 to 40 MPa per depending on fitting and seal. The weight of a standard probe is 50 to 200 grams. When selecting a temperature sensor probe, verify model-specific values for measurement range, accuracy, response time, and mechanical dimensions with the legal manufacturer or supplier. Confirm that the probe materials are compatible with the process medium and that the probe meets any required standards for your application. Always check the ingress protection and pressure ratings against your installation environment. For verification, request documentation of calibration and compliance with relevant standards.
Working Principle
The probe uses temperature-sensitive materials that change electrical properties with temperature. Thermocouples generate a voltage proportional to the temperature difference between two junctions. RTDs (e.g., Pt100) change resistance in a predictable manner with temperature. Thermistors exhibit a large change in resistance with temperature. These changes are measured by a transmitter, which converts them into a standardized 4-20 mA signal. The signal is then transmitted to a monitoring system for display, control, or logging. The probe's design ensures accurate thermal contact with the medium while protecting the sensing element from environmental factors.
Common Materials
Stainless Steel, Platinum, Ceramic
Technical Parameters
ParameterTypical rangeNotes & selection driver
Temperature Measurement Range-40–85 °CStandard range for industrial probes
Accuracy±0.5 °CClass A tolerance for Pt100IEC 60751
Response Time1–10 sIn water flow, depends on sheath
Probe Diameter3–12 mmCommon sizes for insertion
Probe Length50–500 mmCustom lengths available
Insulation Resistance≥100 At 500 V DC, 25°CIEC 60751
Supply Voltage9–36 V DCFor 4-20 mA transmitters
Output Signal4–20 mATwo-wire loop poweredIEC 60381
Ingress ProtectionIP65–IP68For outdoor or washdownIEC 60529
Max Operating Pressure10–40 MPaDepends on fitting and seal
Probe Material304–316 SS316L for corrosion resistanceASTM A276
Weight50–200 gTypical for standard probe

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Sensing Element Part
    Detects temperature changes through electrical property variations
    Material: Platinum/Nickel/Copper
  • Protective Sheath Part
    Provides mechanical protection and environmental isolation
    Material: Stainless Steel/Ceramic
  • Connection Wires Part
    Transmits electrical signals to monitoring system
    Material: Copper with insulation
  • Termination
    Interface for connecting to monitoring equipment
    Material: Brass/Stainless Steel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: 0 to 10 bar
other spec: Immersion depth: 50-200 mm, Response time: <5 seconds
temperature: -50°C to 300°C
Media Compatibility
✓ Water/Aqueous Solutions ✓ Oil/Hydrocarbon Fluids ✓ Air/Gas Streams
Unsuitable: Corrosive Acids (e.g., concentrated sulfuric acid)
Sizing Data Required
  • Process Temperature Range
  • Required Immersion Depth
  • Electrical Output Signal Type (e.g., 4-20mA, RTD, Thermocouple)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Drift/Calibration Loss
Cause: Thermal cycling, aging of sensing elements (RTD/thermocouple), or contamination buildup affecting thermal transfer
Mechanical Damage/Shear
Cause: Vibration-induced fatigue, improper installation stress, or physical impact from process equipment
Maintenance Indicators
  • Erratic or non-responsive temperature readings compared to control system expectations
  • Visible physical damage (cracked sheath, bent probe, loose connections) or corrosion at junction points
Engineering Tips
  • Implement regular calibration checks and thermal profiling against a master reference to detect drift early
  • Use vibration-resistant mounting, proper thermal paste/compound, and protective thermowells in harsh environments

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
ASTM E1137/E1137M - Standard Specification for Industrial Platinum Resistance Thermometers CE Marking - Directive 2014/35/EU (Low Voltage Directive) for electrical safety

Quoted from the published standard.

Manufacturing Precision
  • Temperature Accuracy: +/-0.5°C at 25°C reference
  • Response Time: 90% of final value within 10 seconds in flowing water
Quality Inspection
  • Calibration Verification against NIST-traceable standards
  • Hermeticity Test (IP67/IP68 rating validation for waterproof probes)

Manufacturers of Temperature Sensor Probe

3 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

OWON Technology
Fujian, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Zigbee Temperature Sensor with Probe”
View source page ↗ owon-smart.com · checked 2026-08-29
VETENG
Dongguan, Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “wireless temperature sensor probe”
View source page ↗ veteng.com · checked 2026-09-03
Xi'an Yunyi Instrument Co., Ltd.
Shaanxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Listed there as: “Temperature sensor probe”
View source page ↗ yunyiinstrument.com · checked 2026-08-22

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

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Frequently Asked Questions

What is the temperature measurement range of this probe?

The standard range is -40 to 85 °C, but verify the specific model's range with the manufacturer, as custom ranges may be available.

What output signal does the probe provide?

The probe typically provides a 4-20 mA two-wire loop-powered signal per IEC 60381, but confirm the output type for your model.

What is the accuracy of the probe?

For Pt100 sensors, accuracy is ±0.5 °C (Class A tolerance per IEC 60751). Verify the accuracy for the specific sensing element used.

What are the mechanical dimensions?

Probe diameter ranges from 3 to 12 mm, and length from 50 to 500 mm, with custom lengths available. Confirm dimensions with the supplier.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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