INDUSTRY COMPONENT

Output Terminals/Bushings

High-voltage insulated terminals and bushings for electrical test equipment

Component Specifications

Definition
Output terminals and bushings are specialized electrical components designed to safely conduct high-voltage electricity from test equipment to external circuits while providing robust insulation and mechanical support. These components feature conductive cores surrounded by insulating materials that prevent electrical leakage, corona discharge, and flashover, with threaded or bolted connections for secure attachment. They are engineered to withstand extreme electrical stresses, thermal cycling, and environmental conditions typical in high-voltage testing applications.
Working Principle
Output terminals and bushings operate by providing a controlled conductive path for high-voltage electricity through an insulating barrier. The conductive core (typically copper or aluminum alloy) carries the electrical current, while the surrounding insulating material (such as porcelain, epoxy resin, or silicone rubber) creates a high dielectric strength barrier that prevents current leakage to the ground or adjacent components. The geometry is optimized to distribute electrical field gradients evenly, minimizing corona discharge and partial discharge effects that could degrade insulation over time.
Materials
Conductive core: Oxygen-free copper (C10100/C10200) or aluminum alloy (6061-T6) with silver or tin plating for corrosion resistance. Insulation: High-alumina porcelain (Al2O3 content >95%), cycloaliphatic epoxy resin (IEEE 386 Type I/II), or high-temperature silicone rubber (VMQ). Seals: Ethylene propylene diene monomer (EPDM) or fluorocarbon (FKM) O-rings. Hardware: Stainless steel (AISI 304/316) or plated steel fasteners.
Technical Parameters
  • IP Rating IP54 minimum
  • Current Rating 10-1000 A continuous
  • Voltage Rating Up to 100 kV AC / 150 kV DC
  • Creepage Distance 20-50 mm/kV depending on pollution degree
  • Partial Discharge <5 pC at rated voltage
  • Temperature Range -40°C to +120°C
  • Mechanical Strength >500 N axial pull force
  • Insulation Resistance >1000 MΩ at 500 V DC
Standards
IEC 60270, IEEE 386, IEC 62271, DIN 47636

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Output Terminals/Bushings.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Electrical shock hazard
  • Insulation failure leading to flashover
  • Corona discharge damaging adjacent components
  • Thermal runaway under continuous load
  • Mechanical stress cracking insulation
FMEA Triads
Trigger: Contamination accumulation on insulation surface
Failure: Surface tracking and insulation breakdown
Mitigation: Regular cleaning, use of hydrophobic coatings, adequate creepage distance design
Trigger: Thermal cycling stress
Failure: Crack formation in insulating material
Mitigation: Material selection with matched thermal expansion coefficients, stress relief design features
Trigger: Improper torque during installation
Failure: Loose connections leading to overheating or mechanical failure
Mitigation: Use calibrated torque tools, follow manufacturer specifications, implement torque audit procedures

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
±0.1 mm on critical dimensions, ±5% on electrical specifications
Test Method
Partial discharge measurement per IEC 60270, dielectric withstand test per IEC 62271, thermal cycling test per IEEE 386

Buyer Feedback

★★★★☆ 4.5 / 5.0 (20 reviews)

"Found 20+ suppliers for Output Terminals/Bushings on CNFX, but this spec remains the most cost-effective."

"The technical documentation for this Output Terminals/Bushings is very thorough, especially regarding technical reliability."

"Reliable performance in harsh Electrical Equipment Manufacturing environments. No issues with the Output Terminals/Bushings so far."

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Frequently Asked Questions

What is the difference between terminals and bushings in high-voltage applications?

Terminals provide external connection points with threaded or bolted interfaces, while bushings serve as insulated feedthroughs that allow conductors to pass through grounded barriers (like equipment enclosures) without electrical contact.

How do I select the right voltage rating for output terminals?

Select terminals with a voltage rating at least 20% higher than your maximum test voltage, considering both AC and DC requirements, and verify compliance with relevant standards like IEC 60270 for partial discharge performance.

What maintenance is required for high-voltage terminals?

Regular visual inspection for cracks or tracking, cleaning of contamination, torque verification of connections, and periodic insulation resistance testing according to manufacturer recommendations.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Output Terminals Package