INDUSTRY COMPONENT

Terminal Screw

A terminal screw is a specialized fastener used to secure electrical conductors to terminal blocks in motor applications.

Component Specifications

Definition
A terminal screw is a precision-engineered fastener designed specifically for electrical connections in motor terminal blocks. It functions as the clamping mechanism that physically secures wire conductors to the terminal block's conductive elements, ensuring reliable electrical contact and mechanical stability. These screws are engineered to withstand vibration, thermal cycling, and electrical current while maintaining consistent torque and contact pressure.
Working Principle
The terminal screw operates on the mechanical clamping principle. When tightened, it applies controlled pressure to compress the electrical conductor against the terminal block's contact surface, creating a low-resistance electrical path. Proper torque ensures optimal contact pressure—too little causes high resistance and overheating, while too much can damage conductors or strip threads. The screw's design often includes features like captive washers or flanged heads to distribute pressure evenly and prevent loosening from vibration.
Materials
Typically made from brass, copper alloys, or stainless steel (e.g., 304/316 SS) with optional plating (tin, nickel, or silver) for enhanced conductivity and corrosion resistance. Insulation components may use nylon or PBT.
Technical Parameters
  • Length 6mm to 20mm
  • Head Type Pan head, flanged, or countersunk
  • Drive Type Slotted, Phillips, or hex socket
  • Thread Size M3 to M6 common
  • Torque Range 0.5 Nm to 2.5 Nm
  • Voltage Rating Up to 1000V AC/DC
  • Temperature Range -40°C to 120°C
Standards
ISO 898-1, DIN 934, IEC 60947-1

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Terminal Screw.

Parent Products

This component is used in the following industrial products

Engineering Analysis

Risks & Mitigation
  • Over-tightening causing thread damage
  • Under-tightening leading to high resistance and overheating
  • Corrosion in humid environments
  • Vibration-induced loosening
FMEA Triads
Trigger: Incorrect torque application
Failure: Poor electrical contact or mechanical damage
Mitigation: Use calibrated torque tools and follow manufacturer specs
Trigger: Material corrosion
Failure: Increased resistance or connection failure
Mitigation: Select plated or stainless-steel screws for harsh environments

Industrial Ecosystem

Compatible With

Interchangeable Parts

Compliance & Inspection

Tolerance
Thread tolerance per ISO 965-1, dimensional accuracy within ±0.1mm
Test Method
Torque testing per ISO 898-1, electrical continuity testing, salt spray testing per ISO 9227 for corrosion resistance

Buyer Feedback

★★★★☆ 4.5 / 5.0 (37 reviews)

"Impressive build quality. Especially the technical reliability is very stable during long-term operation."

"As a professional in the Electrical Equipment Manufacturing sector, I confirm this Terminal Screw meets all ISO standards."

"Standard OEM quality for Electrical Equipment Manufacturing applications. The Terminal Screw arrived with full certification."

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Frequently Asked Questions

What is the recommended torque for a terminal screw?

Torque varies by size and material but typically ranges from 0.5 Nm for M3 screws to 2.5 Nm for M6 screws. Always follow manufacturer specifications to avoid overtightening or loose connections.

Can terminal screws be reused?

Limited reuse is possible if threads and clamping surfaces are undamaged, but replacement is recommended after multiple cycles to maintain reliability, especially in high-vibration environments.

Can I contact factories directly?

Yes, each factory profile provides direct contact information.

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Terminal Pins Test Fixture Interface