Editorial Technical Reference

Electromagnet (Coil & Core)

This page explains how Electromagnet (Coil & Core) is classified within Electrical Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

An electromagnetic component consisting of a wire coil wound around a ferromagnetic core, which generates a magnetic field when electric current flows through the coil.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for Electromagnet (Coil & Core)

Definition
The electromagnet (coil and core) is the actuating component within a Main Power Contactor. It converts electrical energy into mechanical force to open or close the contactor's main power contacts, enabling or interrupting high-current electrical circuits in industrial applications. The component comprises a copper wire coil wound around a laminated electrical steel core, with insulation materials on the coil. When a control voltage is applied to the coil terminals, current flows through the windings, creating a magnetic field that magnetizes the core. This generates an attractive force that moves the contactor's armature, thereby closing the main power contacts. When de-energized, a spring mechanism returns the armature to its open position. The component is available with a rated voltage of 24 V DC, coil resistance from 10 to 50 Ω at 20°C (tolerance ±10%), power consumption from 5 to 20 W for continuous duty (higher for intermittent duty), holding force from 10 to 500 N at rated voltage and 0 mm air gap, stroke length from 5 to 50 mm, response time from 10 to 100 ms to reach 90% of full force, operating temperature from -20 to 70°C (derate above 50°C), insulation class F (155°C) per IEC 60085 (class H available), protection rating from IP54 to IP65 per IEC 60529, core material DT4C per GB/T 6983 (other grades on request), coil wire material QZ-2/130 per GB/T 6109, and weight from 0.5 to 10 kg depending on size and force rating. These values are directory reference ranges and must be confirmed for the actual model and application. Verify model-specific values and standards with the legal manufacturer or supplier.
Working Principle
When a control voltage is applied to the coil terminals, current flows through the coil windings, creating a magnetic field. This magnetic field magnetizes the ferromagnetic core, generating an attractive force that moves the contactor's armature, thereby closing the main power contacts. When de-energized, a spring mechanism returns the armature to its open position.
Common Materials
Copper (coil winding), Electrical steel (core laminations), Insulation materials (coil)
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Voltage24 V DCStandard coil voltage; other voltages available on request.
Coil Resistance10–50 ΩAt 20°C; tolerance ±10%.
Power Consumption5–20 WContinuous duty; higher for intermittent duty.
Holding Force10–500 NAt rated voltage and 0 mm air gap.
Stroke Length5–50 mmMaximum linear travel of the armature.
Response Time10–100 msTime to reach 90% of full force at rated voltage.
Operating Temperature-20–70 °CAmbient; derate above 50°C.
Insulation ClassFClass F (155°C) standard; class H available.IEC 60085
Protection RatingIP54–IP65IP65 for dust-tight and water-jet protection.IEC 60529
Core MaterialDT4CPure iron for high permeability; other grades on request.GB/T 6983
Coil Wire MaterialQZ-2/130Polyester enameled copper wire, class 130.GB/T 6109
Weight0.5–10 kgDepends on size and force rating.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Coil
    Conducts electrical current to generate magnetic field through electromagnetic induction
    Material: Copper wire with insulation
  • Core Part
    Concentrates and directs magnetic flux, providing a low-reluctance path for magnetic field
    Material: Laminated electrical steel
  • Bobbin Part
    Supports and insulates the coil windings from the core
    Material: Thermoplastic or thermoset plastic

Industry Taxonomies & Aliases

Commonly used trade names and technical identifiers for Electromagnet (Coil & Core).

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 10 bar (sealed designs available)
other spec: Max current density: 5-10 A/mm², Duty cycle: Continuous to intermittent
temperature: -40°C to +150°C (depending on insulation class)
Media Compatibility
✓ Dry air/nitrogen environments ✓ Non-corrosive gases ✓ Clean hydraulic fluids
Unsuitable: Conductive/abrasive slurries or corrosive chemical environments
Sizing Data Required
  • Required magnetic force (N)
  • Available power supply voltage/current (V/A)
  • Required duty cycle/operating time

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Insulation breakdown
Cause: Thermal degradation from overheating due to excessive current, voltage spikes, or poor cooling, leading to short circuits or open circuits.
Core saturation and hysteresis losses
Cause: Exceeding magnetic flux density limits or operating at high frequencies, causing excessive heat generation, reduced efficiency, and mechanical stress.
Maintenance Indicators
  • Audible humming or buzzing at abnormal frequencies or volumes
  • Visible discoloration, charring, or burning on coil windings or insulation
Engineering Tips
  • Implement thermal management with proper ventilation, heat sinks, or cooling systems to maintain operating temperature within manufacturer specifications.
  • Use voltage regulation and surge protection devices to prevent electrical transients and ensure stable power supply to the coil.

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 60529 (Degrees of Protection Provided by Enclosures) CE Marking (EU Conformity for Electromagnetic Compatibility)

Quoted from the published standard.

Manufacturing Precision
  • Coil Wire Diameter: +/-0.01mm
  • Core Parallelism: 0.05mm
Quality Inspection
  • Insulation Resistance Test (Megger Test)
  • Pull Force Verification Test

Manufacturers of Electromagnet (Coil & Core)

Manufacturer profiles associated with Electromagnet (Coil & Core).

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Frequently Asked Questions

What is the typical rated voltage for this electromagnet?

The directory lists a standard rated voltage of 24 V DC, but other voltages may be available on request. Always confirm the exact voltage rating for your specific model with the manufacturer or supplier.

What is the holding force range?

The holding force is specified as 10 to 500 N at rated voltage and 0 mm air gap. The actual force depends on the model and application, so verify with the manufacturer.

What insulation class is standard?

The standard insulation class is F (155°C) per IEC 60085, with class H available as an option. Confirm the insulation class for your specific model.

What protection rating does the component have?

The protection rating ranges from IP54 to IP65 per IEC 60529, providing dust-tight and water-jet protection. Verify the exact rating for your model.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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