Editorial Technical Reference

High-Frequency Transformer

This page explains how High-Frequency Transformer is classified within Electrical Equipment Manufacturing. Technical values and manufacturer relationships are research references; confirm the current specification and supplier evidence for each order.

Technical Definition & Core Assembly

A transformer designed to operate at high frequencies, typically above 20 kHz, used for efficient power conversion and isolation in electronic circuits.

Representative product image. Confirm appearance and specifications with the manufacturer.

Product Specifications

Technical details and manufacturing context for High-Frequency Transformer

Definition
A high-frequency transformer is a specialized component used in power conversion systems such as switch-mode power supplies, inverters, and rectifiers. It operates at switching frequencies typically above 20 kHz, enabling significant reductions in size and weight compared to line-frequency transformers. The transformer provides voltage transformation, galvanic isolation, and impedance matching while handling high-frequency AC signals. Its design is optimized to minimize core losses (hysteresis and eddy current) and winding losses (skin and proximity effects) at elevated frequencies. This is achieved through the use of ferrite cores and specialized winding techniques, such as Litz wire or interleaved windings. The product is available in a range of configurations, with rated power from 50 to 500 W, operating frequencies from 20 to 500 kHz, primary inductance from 0.1 to 10 mH, and leakage inductance from 0.5 to 5 µH. Isolation voltage is specified from 3 to 5 kV, with compliance to IEC 61558 as a reference standard. Efficiency typically ranges from 95% to 99%, and operating temperature spans -40°C to 125°C. Insulation class may vary from B to H, referencing IEC 60085. Core materials include grades such as PC40 to PC95, and wire materials may be copper or aluminum. Weight ranges from 10 to 500 g, and dimensions vary from 10×10×5 mm to 50×50×30 mm. These values are directory reference ranges and must be confirmed for the specific model and application. The transformer is a component intended for integration into electronic circuits, not a standalone product. Selection requires consideration of power rating, frequency, inductance, isolation requirements, and thermal constraints. Verification of model-specific parameters and standards compliance should be conducted with the legal manufacturer or supplier.
Working Principle
The high-frequency transformer operates on the principle of electromagnetic induction, similar to conventional transformers. An alternating current in the primary winding creates a varying magnetic flux in the ferrite core, which induces a voltage in the secondary winding. At high frequencies, core losses due to hysteresis and eddy currents become significant, so ferrite materials with low loss at high frequencies are used. Winding losses from skin and proximity effects are mitigated by using multiple thin conductors or special winding arrangements. The transformer's design balances inductance, leakage, and isolation to achieve efficient power transfer and voltage transformation.
Common Materials
Ferrite core, Copper wire, Insulation materials, Bobbins
Technical Parameters
ParameterTypical rangeNotes & selection driver
Rated Power50–500 WPower rating determines size and core selection.
Operating Frequency20–500 kHzHigher frequency allows smaller core and fewer turns.
Primary Inductance0.1–10 mHAffects magnetizing current and efficiency.
Leakage Inductance0.5–5 µHLow leakage is critical for high efficiency.
Isolation Voltage3–5 kVEnsures safety isolation between primary and secondary.IEC 61558
Efficiency95–99 %Higher efficiency reduces heat and energy loss.
Operating Temperature-40–125 °CExceeding limits may degrade insulation and core.
Insulation ClassB–HHigher class allows higher operating temperature.IEC 60085
Core MaterialPC40–PC95Material grade affects losses and saturation.
Wire MaterialCU–ALUCopper offers lower resistance; aluminum is lighter.
Weight10–500 gAffects mounting and space constraints.
Dimensions (L×W×H)10×10×5–50×50×30 mmMust fit PCB layout and enclosure.

Ranges are indicative industry figures for RFQ preparation, not a supplier commitment. Confirm every value and standard with the legal manufacturer before ordering.

Components / BOM
  • Ferrite Core Part
    Provides magnetic path with low losses at high frequencies
    Material: Ferrite
  • Primary Winding Part
    Receives input high-frequency AC power
    Material: Copper wire
  • Secondary Winding Part
    Delivers transformed output voltage
    Material: Copper wire
  • Bobbin Part
    Structural support for windings and insulation
    Material: Plastic/PBT
  • Insulation Part
    Electrical isolation between windings and layers
    Material: Polyester film/Enamel

Applied To / Applications

This component is essential for the following industrial systems and equipment:

Industrial Ecosystem & Supply Chain Structure

Complementary Systems
Downstream Applications
Specialized Tooling

Application Fit & Sizing Matrix

Operational Limits
pressure: Atmospheric to 1.5 bar (typical enclosure)
other spec: Frequency range: 20 kHz to 1 MHz, Insulation class: H (180°C)
temperature: -40°C to +150°C (operating), up to +180°C (peak)
Media Compatibility
✓ Switch-mode power supplies (SMPS) ✓ Inverter circuits ✓ RF power amplifiers
Unsuitable: High-voltage DC transmission (HVDC) due to core saturation and insulation breakdown risks
Sizing Data Required
  • Input/output voltage (V)
  • Operating frequency (kHz)
  • Power rating (W)

Reliability & Engineering Risk Analysis

Failure Mode & Root Cause
Insulation breakdown
Cause: Thermal degradation from high-frequency losses, partial discharge due to voids in insulation materials, or moisture ingress compromising dielectric strength.
Winding failure
Cause: Mechanical stress from thermal cycling causing expansion/contraction, electromagnetic forces at high frequencies leading to vibration and fatigue, or poor solder joints from manufacturing defects.
Maintenance Indicators
  • Audible high-pitched humming or buzzing indicating loose windings or core laminations
  • Visible discoloration, charring, or oil leaks (if oil-cooled) on transformer casing signaling overheating or insulation breakdown
Engineering Tips
  • Implement regular thermal imaging inspections to detect hot spots early and ensure cooling systems (fans, radiators) are clean and functional
  • Use vibration analysis and partial discharge testing during preventive maintenance to identify mechanical wear and insulation weaknesses before catastrophic failure

Indicative industry ranges for design and RFQ preparation. Confirm the exact figures and applicable standard with the manufacturer before specifying.

Compliance & Manufacturing Standards

Applicable Standards
IEC 61558-1:2017 (Safety of power transformers) IEEE C57.12.01-2015 (General requirements for liquid-immersed distribution, power, and regulating transformers) EN 61558-2-16:2013 (Safety of transformers for switch mode power supplies)

Quoted from the published standard.

Manufacturing Precision
  • Winding inductance: +/-5%
  • Core gap alignment: +/-0.05mm
Quality Inspection
  • Hi-pot (dielectric withstand) test
  • Frequency response analysis (FRA) test

Manufacturers of High-Frequency Transformer

6 companies list this product among what they make. Company figures are quoted from each company's own website; every card states where the relationship came from.

Lugao Power Co.,Ltd
Xiangyang, Hubei, CN
Founded 2016nearly 60 employees staff3000 square meter
ISO9001 SGS CCC CE
Listed on the company's own website · profile compiled by CNFX from public sources
Guang Er Zhong(Zhaoqing)Electronics Co., Ltd
Fujian, CN
Listed on the company's own website · profile compiled by CNFX from public sources
IHUA INDUSTRIES CO.,LTD.
Guangdong, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shaanxi Gold-Stone Electronics Co.,Ltd
Shaanxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Shinhom
Shaanxi, CN
Listed on the company's own website · profile compiled by CNFX from public sources
Zibo Yunqi
Shandong, CN
Listed on the company's own website · profile compiled by CNFX from public sources

Manufacturer listings support early research and capability understanding. They are not certification, ranking, or transaction guarantees.

Technical documentation
Request current drawings, revision history, and a signed specification sheet.
Manufacturing capability
Verify equipment lists, process limits, capacity, and representative production evidence.
Inspection readiness
Confirm test methods, calibrated equipment, sampling plans, and traceable reports.
Supplier transparency
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Frequently Asked Questions

What is the typical operating frequency range for high-frequency transformers?

The typical operating frequency range is 20 to 500 kHz, as listed in the directory. However, the exact frequency capability depends on the specific model and core material. Always verify with the manufacturer.

What isolation voltage is available?

The isolation voltage is listed as 3 to 5 kV, with IEC 61558 as a reference standard. This indicates the transformer's ability to provide galvanic isolation, but actual ratings must be confirmed for the specific part.

What core materials are used?

Ferrite cores are used, with material grades ranging from PC40 to PC95. The grade affects losses and saturation characteristics. Selection depends on the operating frequency and power level.

How do I choose the right transformer for my application?

Consider the required power rating, operating frequency, primary and leakage inductance, isolation voltage, efficiency, and thermal environment. Verify all parameters with the supplier to ensure compatibility with your circuit design.

Data Basis

Editorial classification, named public sources where available, and source-reviewed manufacturer records.

Preliminary Technical Classification
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